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BN-1200 | |
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Generation | Generation IV |
Reactor concept | Fast breeder reactor |
Status | Planned/Concept |
Main parameters of the reactor core | |
Fuel (fissile material) | Unknown |
Neutron energy spectrum | Fast |
Primary coolant | Liquid sodium |
Reactor usage | |
Power (thermal) | 2900 MWth |
Power (electric) | 1220 MWe gross |
The BN-1200 reactor is a sodium-cooled fast breeder reactor project, under development by OKBM Afrikantov in Zarechny, Russia. The BN-1200 is based on the earlier BN-600 and especially BN-800, with which it shares a number of features. The reactor's name comes from its electrical output, nominally 1220 MWe.
Originally part of an expansion plan including as many as eight BN-Reactors starting construction in 2012, plans for the BN-1200 were repeatedly scaled back until only two were ordered. The first was to begin construction at the Beloyarsk nuclear power plant in 2015, with commissioning in 2017, followed by a second unit. A possible new station known as South Ural would host another two BN-1200s at some future point.
In 2015, after minor delays, problems at the recently completed BN-800 dictated a fuel redesign. BN-1200 construction was put on "indefinite hold", [1] and Rosenergoatom stated that no decision to continue would be made before 2019. [2] In January 2022, Rosatom announced that a pilot BN-1200M would be built by 2035. [3]
Fast reactors of the BN series use a core running on enriched fuels including highly (80%) or medium (20%) enriched uranium or plutonium. This design produces many neutrons that escape the core area. These neutrons create additional reactions in a "blanket" of material, normally natural or depleted uranium or thorium, where new plutonium- or 233
U, respectively, atoms are formed. These atoms have distinct chemical behavior and can be extracted from the blanket through reprocessing. The resulting plutonium metal can then be mixed with other fuels and used in conventional reactor designs.
For the breeding reaction to produce more fuel than it uses, neutrons released from the core must retain significant energy. Additionally, as the core is very compact, the heating loads are high. These requirements led to the use of a liquid sodium coolant, as this is an excellent conductor of heat, and is largely transparent to neutrons. Sodium is highly reactive, and careful design is needed to build a primary cooling loop that can operate safely. Alternate designs use lead.
Although the plutonium produced by breeders is useful for weapons, more traditional designs, notably the graphite-moderated reactor, generate plutonium more easily. However, these designs deliberately operate at low energy levels for safety reasons, and are not economic for power generation. The breeder's ability to produce more new fuel than was spent while also producing electricity makes it economically interesting (it uses 99% of uranium energy, instead of 1%). However, to date the low cost of uranium fuel has made this unattractive, as it is four times cheaper than the BN600.[ citation needed ]
The successive Soviet government began experimenting with breeders in the 1960s. In 1973, the first prototype of a power-producing reactor was constructed, the BN-350 reactor, which operated successfully until 1999. This reactor suffered an almost continual series of fires in its sodium coolant, but its safety features contained them. A somewhat larger design, the BN-600 reactor went into operation in 1980 and continued to run until at least 2019).
Design of a larger plant with the explicit goal of economic fuel production began in 1983 as the BN-800 reactor, and construction began in 1984. By this time the French Superphénix had begun operation. The Super Phenix had startup problems before achieving operational reliability. A slump in uranium prices added to the concerns, making the breeder concept economically infeasible. The Chernobyl disaster in 1986 ended construction until new safety systems could be added.
BN-800 underwent a major redesign in 1987, and a minor one in 1993, but construction did not restart until 2006. The reactor did not reach criticality until 2014, and further progress stopped due to problems with the fuel design. It restarted in 2015, and reached full power in August 2016, entering commercial operation in 2023.
The BN-1200 concept is essentially a further developed BN-800 design with the twin goals of economical operation, while also meeting Generation IV reactor safety limits. It uses a simpler fueling procedure and has an extended design life of 60 years. Safety enhancements include the elimination of outer primary circuit sodium pipelines and passive emergency heat removal.
The design has a breeding ratio of 1.2 to 1.3–1.35 for mixed uranium-plutonium oxide fuel and 1.45 for nitride fuel. Boron is to be used for in-reactor shielding. Thermal power is a nominal 2900 MW with an electric output of 1220 MW. Primary coolant temperature at the intermediate heat exchanger is 550 °C and at the steam generator 527 °C. Gross efficiency is expected to be 42%, net 39%. It is intended to be a Generation IV design and produce electricity at RUR 0.65/kWh (US 2.23 cents/kWh). The design evolved to adopt a simpler fueling procedure than the BN-600 and BN-800 designs. [4]
The World Nuclear Association lists the BN-1200 as a commercial reactor, in contrast to its predecessors. [5]
OKBM initially expected to commission the first unit with MOX fuel in 2020, growing to eight (11 GWe total output) by 2030. [6] SPb AEP also claimed design involvement. Rosenergoatom considered foreign specialists in its design, with India and China mentioned.
In early 2012, Rosatom's Science and Technology Council approved the construction of a BN-1200 reactor at the Beloyarsk Nuclear Power Station. Technical design was scheduled for completion by 2013, and manufacture of equipment was to start in 2014. Construction was to begin in 2015 with first fuel loads in 2017 and full commercial operation as early as 2020. A second unit, either a BN-1200 or BN-1600, was to follow, along with the possibility of a BREST-300 lead-cooled breeder. These plans were approved by Sverdlovsk regional government in June 2012. [7]
The construction of the BN-1200 is pending economics "comparable to VVER-1200".
Two BN-1200s remain in Russia's master plan, which includes another nine reactors of other types. This report suggests one BN-1200 in two locations, Beloyarsk and South Urals. The rest are a mix of VVER-600 and VVER-TOI. [8]
A nuclear reactor is a device used to initiate and control a fission nuclear chain reaction. Nuclear reactors are used at nuclear power plants for electricity generation and in nuclear marine propulsion. When a fissile nucleus like uranium-235 or plutonium-239 absorbs a neutron, it splits into lighter nuclei, releasing energy, gamma radiation, and free neutrons, which can induce further fission in a self-sustaining chain reaction. The process is carefully controlled using control rods and neutron moderators to regulate the number of neutrons that continue the reaction, ensuring the reactor operates safely, although inherent control by means of delayed neutrons also plays an important role in reactor output control. The efficiency of nuclear fuel is much higher than fossil fuels; the 5% enriched uranium used in the newest reactors has an energy density 120,000 times higher than coal.
Mixed oxide fuel, commonly referred to as MOX fuel, is nuclear fuel that contains more than one oxide of fissile material, usually consisting of plutonium blended with natural uranium, reprocessed uranium, or depleted uranium. MOX fuel is an alternative to the low-enriched uranium fuel used in the light-water reactors that predominate nuclear power generation.
A breeder reactor is a nuclear reactor that generates more fissile material than it consumes. These reactors can be fueled with more-commonly available isotopes of uranium and thorium, such as uranium-238 and thorium-232, as opposed to the rare uranium-235 which is used in conventional reactors. These materials are called fertile materials since they can be bred into fuel by these breeder reactors.
A fast-neutron reactor (FNR) or fast-spectrum reactor or simply a fast reactor is a category of nuclear reactor in which the fission chain reaction is sustained by fast neutrons, as opposed to slow thermal neutrons used in thermal-neutron reactors. Such a fast reactor needs no neutron moderator, but requires fuel that is relatively rich in fissile material when compared to that required for a thermal-neutron reactor. Around 20 land based fast reactors have been built, accumulating over 400 reactor years of operation globally. The largest was the Superphénix sodium cooled fast reactor in France that was designed to deliver 1,242 MWe. Fast reactors have been studied since the 1950s, as they provide certain advantages over the existing fleet of water-cooled and water-moderated reactors. These are:
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The integral fast reactor (IFR), originally the advancedliquid-metal reactor (ALMR), is a design for a nuclear reactor using fast neutrons and no neutron moderator. IFRs can breed more fuel and are distinguished by a nuclear fuel cycle that uses reprocessing via electrorefining at the reactor site.
State Atomic Energy Corporation Rosatom, also known as Rosatom State Nuclear Energy Corporation,, or Rosatom State Corporation, is a Russian state corporation headquartered in Moscow that specializes in nuclear energy, nuclear non-energy goods and high-tech products. It was established in 2007 and comprises more than 350 enterprises, including scientific research organizations, a nuclear weapons complex, and the world's only nuclear icebreaker fleet.
Generation IVreactors are nuclear reactor design technologies that are envisioned as successors of generation III reactors. The Generation IV International Forum (GIF) – an international organization that coordinates the development of generation IV reactors – specifically selected six reactor technologies as candidates for generation IV reactors. The designs target improved safety, sustainability, efficiency, and cost. The World Nuclear Association in 2015 suggested that some might enter commercial operation before 2030.
The lead-cooled fast reactor is a nuclear reactor design that uses molten lead or lead-bismuth eutectic coolant. These materials can be used as the primary coolant because they have low neutron absorption and relatively low melting points. Neutrons are slowed less by interaction with these heavy nuclei so these reactors operate with fast neutrons.
A sodium-cooled fast reactor is a fast neutron reactor cooled by liquid sodium.
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The BN-600 reactor is a sodium-cooled fast breeder reactor, built at the Beloyarsk Nuclear Power Station, in Zarechny, Sverdlovsk Oblast, Russia. It has a 600 MWe gross capacity and a 560 MWe net capacity, provided to the Middle Urals power grid. It has been in operation since 1980 and represents an improvement to the preceding BN-350 reactor. In 2014, its larger sister reactor, the BN-800 reactor, began operation.
The Beloyarsk Nuclear Power Station was the third of the Soviet Union's nuclear plants. It is situated by Zarechny in Sverdlovsk Oblast, Russia. Zarechny township was created to service the station, which is named after the Beloyarsky District. The closest city is Yekaterinburg.
The BN-350 was a sodium-cooled, fast reactor located at the Mangyshlak Nuclear Power Plant, located in Aktau, Kazakhstan, on the shore of the Caspian Sea.
A liquid metal cooled nuclear reactor, or LMR is a type of nuclear reactor where the primary coolant is a liquid metal. Liquid metal cooled reactors were first adapted for breeder reactor power generation. They have also been used to power nuclear submarines.
The Prototype Fast Breeder Reactor (PFBR) is a 500 MWe sodium-cooled, fast breeder reactor that is being constructed at Kokkilamedu, near Kalpakkam, in Tamil Nadu state, India. The Indira Gandhi Centre for Atomic Research (IGCAR) is responsible for the design of this reactor, the Advanced Fuel Fabrication Facility at the Bhabha Atomic Research Centre in Tarapur is responsible for MOX fuel fabrication and BHEL is providing technology and equipment for construction of the reactor. The facility builds on the decades of experience gained from operating the lower power Fast Breeder Test Reactor (FBTR). At first, the reactor's construction was supposed to be completed in September 2010, but there were several delays. The Prototype Fast Breeder Reactor is scheduled to be put into service in December 2024, which is more than 20 years after construction began and 14 years after the original commissioning date, as of December 2023. The project's cost has doubled from ₹3,500 crore to ₹7,700 crore due to the multiple delays. The construction was completed on 4th March 2024 with commencement of core loading of the reactor hence paving the way for the eventual full utilization of India’s abundant thorium reserves.
The BN-800 reactor is a sodium-cooled fast breeder reactor, built at the Beloyarsk Nuclear Power Station, in Zarechny, Sverdlovsk Oblast, Russia. The reactor is designed to generate 880 MW of electrical power. The plant was considered part of the weapons-grade Plutonium Management and Disposition Agreement signed between the United States and Russia. The reactor is part of the final step for a plutonium-burner core The plant reached its full power production in August 2016. According to Russian business journal Kommersant, the BN-800 project cost 140.6 billion rubles.
Igor Ivanovich Afrikantov was a Soviet designer and manager of building nuclear reactors and components for the Russian nuclear industry, civil fleet, and navy.
The BN-reactor is a type of sodium-cooled fast breeder reactor built in Russia from the company OKBM Afrikantov. Two BN-reactors are to date (2015) the only commercial fast breeder reactors in operation worldwide.
The BREST reactor is a Russian conceptual design for a lead-cooled fast reactor based on a generation IV reactor. Two designs are planned, the BREST-300 and the BREST-1200. The main characteristics of the BREST reactor are passive safety and a closed fuel cycle.