Steam locomotive components

Last updated

Main components found on a typical steam locomotive include:

Contents

The main components of a typical steam locomotive. Click or hover over numbers to see names. (enlarge) Diagram of steam locomotive components (March 2021 version).tifTenderCabWhistleReach rodSafety valveGenerator / Turbo-generatorSand domeThrottle lever / RegulatorSteam domeAir pump / Air compressorSmokeboxSteam pipeSmokebox doorTrailing truck / Rear bogieFoot board / Run board / Running board / Tread plateFrameBrake shoe / Brake blockSand pipeCoupling rods / Side rodsValve gearConnecting rod / Main rodPiston rodPistonCylinderValveValve chest / Steam chestFireboxBoiler tubes and fluesBoilerSuperheater tubesThrottle / regulator valveSuperheaterSmokestack / Chimney / FunnelHeadlightBrake hoseWater compartmentCoal bunkerGrateAshpan hopperJournal/axle boxEqualising beams / Equalising levers / Equalising barsLeaf springsDriving wheelsPedestal / SaddleBlast pipePilot truck / Lead truckPilot / CowcatcherCoupler / Coupling
The main components of a typical steam locomotive. Click or hover over numbers to see names. ( enlarge )

The diagram, which is not to scale, is a composite of various designs in the late steam era. Some components shown are not the same, or are not present, on some locomotives – for example, on smaller or articulated types. Conversely, some locomotives have components not listed here.

Details of the components

Alternative names shown below are often, but not always, reflective of differences in terminology in the United Kingdom and some of its former colonies (shown as UK+) and in countries that follow Northern American practice (shown as US+). A slash ( / ) indicates alternative terms in use within the same jurisdiction.

Numbers in parentheses (e.g. 20) point to numbers of related entries, both in this list and in the main diagram.

  1. Tender
    Attached rail vehicle that holds both water for the boiler and fuel such as wood, coal, or oil. [1] [2] [3] :80
  2. Cab (US+ and UK+)
    Footplate (UK+)
    Compartment where the engineer (US+) / driver (UK+) and fireman control the locomotive and tend the steam supply and firebox. [2] [3] :15 They achieve that using various devices, most of which are on the rear surface of the firebox, called the "backhead": [4]
    Most controls are mounted on the boiler's backhead Backhead and cab of former South Australian Railways T class locomotive no 186, 19 May 2018 (DBinion).jpg
    Most controls are mounted on the boiler's backhead
    • a throttle lever or regulator, which controls the amount of steam entering the cylinders [3] :75:82
    • a reversing lever or (US term) Johnson bar , which controls the timing of the admission of steam into the locomotive's cylinders. [3] :65 This is required for two purposes. One is to reverse the locomotive's direction, e.g. when shunting. The other is to enable more fuel-efficient operation when the locomotive is running in a steady state: the throttle is set wide open and the power output is controlled by moving the reversing lever closer to its mid-point ("reducing the cut-off") to limit the amount of steam admitted to the cylinders.
    • a train brake lever, which controls the application of brakes throughout the length of the train and a locomotive brake lever, controlling brakes on the locomotive only [3] :12,93
    • steam pressure gauges , which show the pressure of the steam in the boiler [3] :63
    • injector valves , which allow steam to force water into the boiler when needed [3] :42
    • water gauges , which allow the level of water in the boiler to be monitored [3] :91
    • mechanical stoker controls (when fitted to larger coal-fired locomotives) or oil feed controls for oil-fired locomotives
    • lubricator glasses, which allow the flow of lubricating oil to be monitored [3] :55
    • a blower valve, which regulates the steam supplied to the blower (11) [3] :8
    • a whistle lever, which varies the steam supplied to the whistle (3) [3] :96
    • blowdown (or blow-off) cocks, which allow water to be ejected from the boiler to avoid concentration of impurities remaining after evaporation of steam. [3] :8
  3. Whistle
    Steam powered whistle, located on top of the boiler and used for signalling (by the number and length of notes) and warning of approach. [2] [5] [6] :247–248 [3] :96
  4. Reach rod
    Rod linking the reversing lever (US: Johnson Bar) or reversing lever or wheel (UK+) in the cab to the valve gear. [2] [5] [3] :64
  5. Safety valve
    Pressure relief valve to stop the boiler pressure exceeding the operating limit. [2] [6] :240 [7] :37 [3] :62
  6. Generator / Turbo-generator
    Electrical generator driven by a small steam turbine, for the headlight and other locomotive lighting. [3] :29
  7. Sand dome
    Holds sand that is directed on to the rail in front of the driving wheels to improve traction, especially in wet or icy conditions or when vegetation is on the line, and on steep gradients. [2] [5] [6] :118 [3] :68
  8. Throttle lever(US+)
    Regulator(UK+)
    Sets the opening of the throttle valve / regulator valve, (31) which controls the amount of steam entering the cylinders, [6] :255 [7] :39 [3] :82 hence the speed of the locomotive. It is used in conjunction with the reversing lever to start, to stop, and to control the locomotive's power output. When the regulator/throttle is closed, a vacuum valve (snifting valve) [3] :89 permits air to be drawn through the superheater and cylinders to allow the engine to coast freely. The throttle is not the only control that can limit the locomotive's power output: during steady-state running of most locomotives, the throttle is usually set wide open and the power output is controlled by moving the reversing lever (2) closer to its mid-point ("reducing the cut-off") to limit the amount of steam admitted to the cylinders.
  9. Steam dome
    Collects steam at the top of the boiler (well above the water level) so that it can be fed to the engine via the main steam pipe, or dry pipe, and the regulator/throttle valve. [2] [5] [6] :211–212 [3] :26
  10. Air pump / Air compressor
    Westinghouse pump (US+)
    Powered by steam, it compresses air for operating the train air brake system. [3] :2 The Westinghouse air brake system is used world-wide; [3] :93 in Europe two systems that use the same principle are the Kunze-Knorr and Oerlikon systems. It can be a single-stage or, when larger capacity is needed, a two-stage cross-compound compressor. [6] :482–483 Vacuum brakes, used historically, do not employ compressors; [3] :89 as a result of their relative inefficiency they are no longer in large-scale use.
  11. Smokebox
    Receives the hot gases that have passed from the firebox through the boiler tubes and, when the throttle/regulator is open, directs them and steam exhausting from the cylinders up the smokestack/chimney, sucking air through the firebed. The smokebox may contain a cinder guard to prevent hot cinders being expelled. [2] [8] [6] :117 [3] :72 Components in the smokebox are:
    Blower
    Vertical pipe below the chimney petticoat pipe, with holes to blow steam upwards. Provides a draught to maintain adequate combustion – and to prevent smoke and flames from entering the cab through the firebox door – when the blastpipe is insufficiently effective, for example when a locomotive is stationary or the throttle/regulator is closed such as when coasting into a station; [2] [8] [3] :8 also helps to draw the fire when lighting up.
    Petticoat pipe / Apron(US+ and UK+)
    Vertical pipe with a bellmouth-shaped lower end extending down from the smokestack into the smokebox; enhances and equalizes draft through the boiler tubes. [6] :602,632 [3] :59
  12. Steam pipe
    Carries steam to the cylinders. [2] [6] :212 [3] :75
  13. Smokebox door
    Hinged circular door to allow service access to the smoke box to fix air leaks and remove cinders. [2] [6] :602 [3] :72
  14. Trailing truck (US+)
    Rear bogie (UK+)
    Wheels at the rear of the locomotive to help support the rear of the locomotive and improve riding qualities – see also Leading wheel (46). [3] :84
  15. Foot board / Run board / Running board / Tread plate
    Walkway around the locomotive, from the cab front, to facilitate inspection and maintenance. [5] [6] :437 [3] :67
  16. Frame
    The strong, rigid structure that carries the boiler, cab and engine unit; supported on driving wheels (43) and leading and trailing trucks (14, 46). [3] :36 The axles run in slots in the frames. [5] [7] :18 Early American locomotives had bar frames, made from steel bar; in the 20th century they usually had cast steel frames or, in the final decades of steam locomotive design, a cast steel locomotive bed – a one-piece steel casting for the entire locomotive frame, cylinders, valve chests, steam pipes, and smokebox saddle, all as a single component. British locomotives usually had plate frames made from steel plate [2] but some end-of-era designs included cast steel sub-frames. [9]
  17. Brake shoe / Brake block
    Cast iron or composite material that rubs on all the driving wheel treads for braking. [1] [2] [3] :13
  18. Sand pipe
    Deposits sand directly in front of the driving wheels to aid traction on steep gradients, when starting or when the rail surface is not dry and clean. [5] [3] :69
  19. Coupling rods / Side rods
    Connect the driving wheels (43) together. [2] [5] [6] :276 [3] :71
  20. Valve gear
    Motion (UK+)
    System of rods and linkages synchronising the valves with the pistons and controls the running direction and power of the locomotive. [2] [6] :281–356 [3] :89
  21. Connecting rod / Main rod
    Steel arm that converts the reciprocating motion of the piston into a rotary motion of the driving wheels. The connection between piston and main rod is a crosshead , which slides on a horizontal bar behind the cylinder. [2] [5] [3] :55
  22. Piston rod
    Connects the piston to the cross-head. [2] [3] :61
  23. Piston
    Produces the motion for the locomotive from expansion of the steam. Driven backward and forward within the cylinder by steam delivered alternately, in front and behind, by the valve. [1] [3] :61
  24. Cylinder
    Chamber that receives steam from the steam pipe. [2] [3] :23
  25. Valve
    Controls the supply of steam to the cylinders. The valve gear, actuated by connection to the driving wheels, ensures that steam is delivered to the piston with precision. Types are slide valves, piston valves or poppet valves. [2] [3] :62
  26. Valve chest / Steam chest
    Valve chamber next to the cylinder (24) containing passageways to distribute steam to the cylinders. [6] :41 [3] :75
  27. Firebox
    Furnace chamber built into the boiler, which produces steam in surrounding water. Various combustible materials can be used as fuel; the most common are coal and oil but in earlier times coke and/or wood were used. [1] [2] [8] [6] :117 [3] :34
  28. Boiler tubes and flues
    Carry hot gases from the front of the firebox to the front of the boiler, producing steam from the surrounding water. Flues are larger in diameter than tubes because they contain superheater units. [2] [8] [3] :87
  29. Boiler
    Horizontal tubular vessel, strong enough to contain high-pressure steam in a harsh working environment; closed at either end by the firebox and tube plate. Usually well filled with water but with space for steam – produced by heat from the firebox and boiler tubes – to be above the water surface. [1] [2] [5] [3] :9
  30. Superheater tubes
    Pass steam back through the boiler to dry and superheat it for greater efficiency. [2] See Superheater (32).
  31. Throttle valve (US+)
    Regulator valve (UK+)
    Controlled by the Throttle Lever / Regulator (8), regulates the amount of steam delivered to the cylinders, which is one of two ways to vary power of the engine (throttle governing). [1] [2] [7] :39 For the other method, see Throttle lever (8).
  32. Superheater
    Provides additional heat – as much as 300 °F (167 °C) hotter – to steam that has been generated in the boiler by sending it back through superheat tubes located in the boiler tubes (28), thus increasing engine efficiency and power. [2] [8] [3] :78 See also Superheater tubes (30).
  33. Smokestack (US+)
    Chimney , Funnel(UK+)
    Vertical pipe on top of and inside the smokebox that ejects the exhaust (smoke and steam) above the locomotive. [1] [2] [5] [3] :73
  34. Headlight
    Light on the front of the smoke box to illuminate track ahead and warn of the approach of the locomotive. [5] [6] :118 [3] :41
  35. Brake hose
    Hose for conveying force to train brakes by a differential in air pressure. Contains either high-pressure compressed air or air at lower than atmospheric pressure (vacuum), depending on whether the locomotive has an air brake or vacuum brake system. [6] :483–486 [3] :1
  36. Water compartment
    Tank for water to be used by the boiler to produce steam. [3] :79
  37. Coal bunker
    Compartment for storage of fuel before being directed to the firebox. When the fuel is coal (and in the distant past, coke or wood), the fireman shovels it manually through the firebox door or, in larger locomotives, by operating a mechanical stoker. When the fuel is oil, it is sprayed into the firebox from a sealed tank. [2] [3] :79
  38. Grate
    Supports the burning fuel while allowing the products of combustion – ash and small clinker – to drop through. [2] [3] :39
  39. Ashpan hopper
    Collects the ash from the fire. [2] [5] [3] :4
  40. Journal box (US+)
    Axle box (UK+)
    Housing for the bearing on the axle of a wheel (43). [6] :412 [3] :44
  41. Equalising beams / Equalising levers / Equalising bars
    Part of the locomotive suspension system. Connected to leaf springs; free to pivot about their centre, which is fixed to the frame. Their function is to even out weight carried on adjacent axles, which is especially necessary on uneven or poorly laid tracks. [5] [6] :425 [3] :32
  42. Leaf springs
    Main suspension springs for the locomotive. Each driving wheel supports its share of the locomotive's weight via leaf springs that connect the axle's journal box / axle box (40) to the frame. [3] :28
  43. Driving wheels
    Drivers (US+)
    Coupled wheels(UK+)
    Wheels coupled to the main/side rods, through which the power developed in the cylinders (24) is transformed into tractive power at the rails. [1] [2] [5] [3] :28 The weight of bearings and coupling rods on the driving wheels is counterbalanced with cast-in weights to reduce "hammering" on the track when the locomotive is under way. [3] :21
  44. Pedestal / Saddle
    Connects a leaf spring to a journal box / axle box (40) on a wheel. [6] :416 [3] :59
  45. Blast pipe
    Exhaust pipe(US+)
    Directs exhaust steam up the smokestack/chimney (33), creating a draught that draws hot gases through the firebox (27) and along the boiler tubes (28). [2] [3] :32
  46. Pilot truck , Pony truck (US+)
    Leading bogie / Lead truck / Bissel truck (UK+)
    Wheels at the front of the locomotive [3] :62 to guide the front driving wheels around curves, and minimise yawing at higher speeds with the attendant risk of derailment. The truck has some side motion and is equalised to the driving wheels (41). The names Pony truck (US+) and Bissel (or Bissell) truck (UK+) apply when there are two wheels; the others when there are four.
  47. Pilot / Cowcatcher (US+)
    A shield made from bars, cast steel or sheet steel to prevent an object on the track from going under the locomotive and possibly derailing the train. [3] :59
  48. Coupler (US+)
    Coupling (UK+)
    Device at the front and rear of the locomotive for connecting locomotives and rolling stock. [1] [5] [3] :31

See also

Related Research Articles

<span class="mw-page-title-main">Steam locomotive</span> Railway locomotive that produces its pulling power through a steam engine

A steam locomotive is a locomotive that provides the force to move itself and other vehicles by means of the expansion of steam. It is fuelled by burning combustible material to heat water in the locomotive's boiler to the point where it becomes gaseous and its volume increases 1,700 times. Functionally, it is a steam engine on wheels.

Rail terminology is a form of technical terminology. The difference between the American term railroad and the international term railway is the most significant difference in rail terminology. These and other terms have often originated from the parallel development of rail transport systems in different parts of the world. In English-speaking countries outside the United Kingdom, a mixture of US and UK terms may exist.

<span class="mw-page-title-main">4-2-0</span> Locomotive wheel arrangement

Under the Whyte notation for the classification of steam locomotives, 4-2-0 represents the wheel arrangement of four leading wheels on two axles, two powered driving wheels on one axle and no trailing wheels. This type of locomotive is often called a Jervis type, the name of the original designer.

A superheater is a device used to convert saturated steam or wet steam into superheated steam or dry steam. Superheated steam is used in steam turbines for electricity generation, steam engines, and in processes such as steam reforming. There are three types of superheaters: radiant, convection, and separately fired. A superheater can vary in size from a few tens of feet to several hundred feet.

<span class="mw-page-title-main">GWR 4100 Class</span> Class of 84 British 4–4-0 locomotives

The GWR 4100 Class was a class of steam locomotives in the Great Western Railway (GWR) of the United Kingdom.

<span class="mw-page-title-main">Steam turbine locomotive</span>

A steam turbine locomotive is a steam locomotive which transmits steam power to the wheels via a steam turbine. Numerous attempts at this type of locomotive were made, mostly without success. In the 1930s this type of locomotive was seen as a way both to revitalize steam power and challenge the diesel locomotives then being introduced.

<span class="mw-page-title-main">Smokebox</span>

A smokebox is one of the major basic parts of a steam locomotive exhaust system. Smoke and hot gases pass from the firebox through tubes where they pass heat to the surrounding water in the boiler. The smoke then enters the smokebox, and is exhausted to the atmosphere through the chimney. Early locomotives had no smokebox and relied on a long chimney to provide natural draught for the fire but smokeboxes were soon included in the design for two specific reasons. Firstly and most importantly, the blast of exhaust steam from the cylinders, when directed upwards through an airtight smokebox with an appropriate design of exhaust nozzle, effectively draws hot gases through the boiler tubes and flues and, consequently, fresh combustion air into the firebox. Secondly, the smokebox provides a convenient collection point for ash and cinders ("char") drawn through the boiler tubes, which can be easily cleaned out at the end of a working day. Without a smokebox, all char must pass up the chimney or it will collect in the tubes and flues themselves, gradually blocking them.

The Victorian Railways V Class is a steam locomotive, used on the Victorian Railways in the period 1900-1930.

<span class="mw-page-title-main">South African Class 16E 4-6-2</span> Class of 6 South African 4–6-2 locomotives

The South African Railways Class 16E 4-6-2 of 1935 is a class of passenger steam locomotive.

<span class="mw-page-title-main">South African Class 10B 4-6-2</span>

The South African Railways Class 10B 4-6-2 of 1910 was a steam locomotive from the pre-Union era in Transvaal.

<span class="mw-page-title-main">South African Class 10A 4-6-2</span>

The South African Railways Class 10A 4-6-2 of 1910 was a steam locomotive from the pre-Union era in Transvaal.

<span class="mw-page-title-main">South African Class 6L 4-6-0</span>

The South African Railways Class 6L 4-6-0 of 1904 was a steam locomotive from the pre-Union era in the Cape of Good Hope.

<span class="mw-page-title-main">South African Class 5B 4-6-2</span>

The South African Railways Class 5B 4-6-2 of 1904 was a steam locomotive from the pre-Union era in the Cape of Good Hope.

<span class="mw-page-title-main">South African Class 3 4-8-2</span> Class of 30 South African 4–8-2 locomotives

The South African Railways Class 3 4-8-2 of 1909 was a steam locomotive from the pre-Union era in the Colony of Natal.

<span class="mw-page-title-main">ČSD Class 387.0</span>

The ČSD Class 387.0 were 4-6-2 express passenger steam locomotives operated by the Czechoslovak State Railways between 1926 and 1974. Forty-three of these 2,100-horsepower (1,570 kW) pacific locomotives were built by the Škoda Works, Plzeň in five series between 1926 and 1937, intended for the heaviest long-distance express trains.

The South African Railways Class MG 2-6-6-2 of 1911 was a steam locomotive from the pre-Union era in Transvaal.

<span class="mw-page-title-main">South African Class GM 4-8-2+2-8-4</span>

The South African Railways Class GM 4-8-2+2-8-4 of 1938 was an articulated steam locomotive.

<span class="mw-page-title-main">CSAR Rack 4-6-4RT</span>

The Central South African Railways Rack 4-6-4RT of 1905 was a South African steam locomotive from the pre-Union era in Transvaal Colony.

<span class="mw-page-title-main">MÁV Class 601</span> Class of Hungarian Mallet-type locomotives

The MÁV class 601 is a class of Hungarian four cylinder Mallet -type locomotives, which was designed to haul long and very heavy cargo on very steep railway tracks. With their 22.5 meter length and 2200 KW power, they were the largest and most powerful steam locomotives which have ever built before the First World War in Europe.

The L&YR 2-10-0 was a prospective design for a class of 2-10-0 steam locomotives on the Lancashire and Yorkshire Railway. Initial designs were made by George Hughes between 1913 and 1914, but none of the class were built. If they had been, these would have been the UK's first 10-coupled locomotives in regular service.

References

  1. 1 2 3 4 5 6 7 8 9 "A glossary of 19th century railroad terms". The Transcontinental Railroad. Kansas City: Linda Hall Library. Retrieved 7 July 2019.
  2. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 "Steam Glossary". The Railway Technical Website. Retrieved 7 July 2019.
  3. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 Fowler, George Little (1906). Locomotive dictionary; an illustrated vocabulary of terms which designate American Railroad locomotives, their parts, attachments and details of construction, with definitions and illustrations of typical British locomotive practice; five thousand one hundred and forty-eight illustrations. New York: The Railroad Gazette. ISBN   9780912318202.
  4. "Backhead definition". Your dictionary. 2022. Retrieved 11 October 2022.
  5. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Kirkman, Marshall M. (1917). The locomotive: its working described and illustrated. Chicago: Cropley Phillips Company. p. 14 via Google Books.
  6. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Forney, Matthias N. (1891). Catechism of the locomotive (2nd ed.). New York: The Railroad Gazette via Internet Archive.
  7. 1 2 3 4 Kirkman, Marshall M. (1917). The locomotive: its working described and illustrated. Chicago: Cropley Phillips Company via Google Books.
  8. 1 2 3 4 5 Lock-gray-alt-2.svgregistration: there are other constraints (such as a cap on daily views) to freely access this source. Carlson, Neil (14 November 2011). "Glossary of steam locomotive terms". Classic Trains. Waukesha: Kalmbach Media. Retrieved 7 July 2019.
  9. BR drawings held by the National Railway Museum, including SL/DE/21642, SL/DE/21631 and SL/DE/22042

Further reading