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Company type | Public Sector Undertaking |
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BSE: 541195 NSE: MIDHANI | |
Industry | Metallurgy |
Founded | 1973 |
Headquarters | , |
Area served | Worldwide |
Key people | Sanjay Kumar Jha (Chairman & MD) |
Products | Superalloys Titanium alloys; Specialized Steels High Reliability Electrical & Electronic Alloys Soft Magnetic alloys Magnesium Alloys Titanium Tubes Columbium Alloy Biomedical Implants Armour Products |
Services | Testing & Evaluation Metallurgical Consultancy Services |
Revenue | ₹749.31 crore (US$90 million) (2020) [1] |
₹208.01 crore (US$25 million) (2020) [1] | |
₹159.73 crore (US$19 million) (2020) [1] | |
Total assets | ₹1,824.67 crore (US$220 million) (2019) [2] |
Total equity | ₹187.34 crore (US$22 million) (2020) [1] |
Owner | Government Of India (74.00%) |
Number of employees | 791 (March 2019) [2] |
Website | http://midhani-india.in/ |
Mishra Dhatu Nigam Limited (abbreviated as MIDHANI) is a metals and metal alloys manufacturing facility in Hyderabad, Telangana, India. It operates as a Public Sector Undertaking (PSU) under the administrative control of Department of Defence Production Ministry of Defence, Government of India. [3] MIDHANI is the only producer of titanium in India. [4]
MIDHANI specializes in manufacturing a wide range of superalloys, titanium, special-purpose steels and other special metals & alloys meeting international standards. These materials are used in applications across aerospace, defence, atomic energy, power generation, chemical and various other high technology industries. [5]
TITAN 26A and TITAN 29A are high-temperature titanium alloys that have been indigenously developed in India in which MIDHANI collaborated with DMRL.The development of these alloys represents a significant step toward self-reliance in the aerospace sector, they are used for manufacturing critical components like compressor discs, blades, and shafts for engines, including those for Adour (Jaguar aircraft) and Kaveri aircraft engines. [6] These alloys are part of the titanium-aluminum-vanadium family.
MIDHANI has been manufacturing bulk quantities of armour steel products offering ballistic protection against a variety of weapon systems including 9mm SMC, AK-47 and 7.62mm SLR etc. based on technologies developed by DMRL, a constituent of the DRDO.
Select few armoured products manufactured by MIDHANI are, "Rakshak" Bullet-proof jackets, "Patka" (headband) for protection of head, bulletproof protection of personnel carriers for paramilitary forces & VVIP cars and custom-made/fabricated armour systems.
MIDHANI also manufactures and markets Bhabha Kavach which is an armour panel which provides protection against bullets of different threat levels. A special process developed by BARC is used to create panels offering Level III and Level III+ ballistic protection while being much lighter than other currently available ballistic armour in the international market. BARC has transferred the technology of Bhabha Kavach to MIDHANI and the Ordnance Factory Board, for serial production. [7] [8]
MIDHANI is the only company in India capable of manufacturing non-synthetic type welding electrodes for various defence applications namely, for the construction of nuclear submarines, surface ships, among others. [9] [10]
MIDHANI manufactures custom implants/biomedical products to suit the specific requirements of patients and doctors, for e.g., Hinge Knee Joint, Ace tabular cup with attached Iliac Wing and Lumbar Puncture Needle Device etc.[ citation needed ]
MIDHANI conforms to ASTM, BS, ISO & IS & other standards for materials as well as biomedical products. MIDHANI has facilities for inspection and quality control for surgical implants like – full range of Mechanical Testing, comprehensive Physical and Magnetic testing, total range of NDT including gamma ray, ultrasonic, magnetic, dye penetrate test etc. [11]
Under the Make in India initiative, MIDHANI has signed a Transfer of Technology (ToT) Agreement with National Aerospace Laboratories (CSIR-NAL), a Bangalore-based premier R&D Laboratory, for the processing of Nickel –Titanium Shape Memory Alloys (NiTi-SMAs) for Engineering and Bio-medical Applications. The Shape Memory Technology is a result of decade of R&D work carried out at CSIR-NAL. MIDHANI has already ventured into development and manufacturing of Titanium Implants using the spin off technologies for defence applications, and is now tapping into the huge emerging potential of Nickel – Titanium (NiTi) shape memory alloys in Bio-Medical Sector (medical devices), especially the stent market for which the company will manufacture shape memory alloys and market the products for the first time in India.
The total market for NiTi SMA Products in India is estimated to be Rs. 1500 – Rs. 2500 crore which is 3 – 5% of the global consumption. MIDHANI plans to manufacture NiTi Shape Memory Alloys in wires, strips, rods, springs and plates form. Presently NiTi shape memory alloys are not available commercially in the country, and the total requirements are met by import.
By signing this Transfer of Shape Memory Alloy processing Technology and the technological support that would be available from CSIR-NAL during the start-of-art vacuum melting and alloy processing, MIDHANI will enter into the realm of commercial production of ‘smart’ material and will join the band of select few shape memory alloy manufacturers in the world. [12]
MIDHANI performs forging, rolling, heat treatment, investment and sand casting, as well as other conversion processes. The company also manufactures finished machined and fabricated products, utilizing both in-house and external facilities to manage production responsibilities for end products.[ citation needed ]
MIDHANI has acquired an in-depth understanding of the Processing – Structure Evolution – Material Performance / Behavior interrelationships which have contributed to solving several daunting technological problems in the field of metallurgy. The company offers failure analysis, material selection and alloy design services on a consultancy basis to customers.
A comprehensive range of testing and evaluation services covering chemical analysis, mechanical, non-destructive and magnetic testing are rendered by Midhani. [13]
MIDHANI's primary manufacturing facilities are located in the City of Hyderabad, State of Telangana.
The manufacturing facility also includes facilities such as – vacuum arc re-melting furnaces, vacuum induction melting furnaces, creep testing machines, heat treatment and oil quenching facilities, electro-slag refining furnaces, vacuum induction refining furnaces, primary melting furnaces and secondary melting furnaces
It has specialised facilities which includes – Precision 12-HI-Cold-Strip mill, 1500 Ton forge press, hot rolling & precision cold rolling mills, bar and wire drawing machines, tube plant, Vacuum Investment Casting Facility, core & lamination facility, quality assurance & control lab as well as facilities for various other related applications.
MIDHANI is also the only company to possess a 6000 Ton forging press in India. [14]
MIDHANI has also set up a 4 MW solar power plant, spread over 20 acres of land, and generates 7,000 MWh/year of electricity with a projected saving of Rs 5 crore per year and reduction of 5,600 tonnes of carbon dioxide (CO2) per year. It will cover up to 15 percent of the power requirements of the company from renewable sources. [15]
MIDHANI, Hyderabad, awarded a contract to Danieli for the design, manufacture, supply and installation of a complete, modern plate mill complex consisting of wide plate rolling mill and a modern plate treatment and finishing.
The new wide plate mill will be able to process metal plates up to 3100 mm wide and from 4 mm to 20 mm in thickness in a large range of special alloys, including titanium, super-alloys, stainless steel, HSLA steels, etc.
Production for the first plates is scheduled to begin by the second half of 2019. [16] [17]
MIDHANI is planning to set up an aluminium alloy plant at Bodduvaripalem, 21 km from Nellore City, in Kodavalur mandal of SPSR Nellore district.
The organisation is planning to invest between Rs. 2,500 crore to Rs. 3,000 crore on the facility.
The Midhani plant will be a joint venture with the state-owned aluminium producing company, National Aluminium Company (Nalco). [18] [19] A foreign country will join in as a technology partner and consultant. [20]
MIDHANI will set another unit at the Industrial Model Township (IMT), Rohtak, Haryana, where the company has decided to set up its unit to manufacture 13 types of armoured vehicles. [21] Land has been acquired for the Rohtak plant, which will manufacture bullet-proof jackets, bullet-proof vehicles and similar products for the armed forces. [20]
Titanium is a chemical element; it has symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength, resistant to corrosion in sea water, aqua regia, and chlorine.
Brazing is a metal-joining process in which two or more metal items are joined by melting and flowing a filler metal into the joint, with the filler metal having a lower melting point than the adjoining metal.
In metallurgy, a shape-memory alloy (SMA) is an alloy that can be deformed when cold but returns to its pre-deformed ("remembered") shape when heated. It is also known in other names such as memory metal, memory alloy, smart metal, smart alloy, and muscle wire. The "memorized geometry" can be modified by fixating the desired geometry and subjecting it to a thermal treatment, for example a wire can be taught to memorize the shape of a coil spring.
ATI Inc. is an American producer of specialty materials headquartered in Dallas, Texas. ATI produces metals including titanium and titanium alloys, nickel-based alloys and superalloys, stainless and specialty steels, zirconium, hafnium, and niobium, tungsten materials, forgings and castings.
The Kroll process is a pyrometallurgical industrial process used to produce metallic titanium from titanium tetrachloride. As of 2001 William Justin Kroll's process replaced the Hunter process for almost all commercial production.
Titanium nitride is an extremely hard ceramic material, often used as a physical vapor deposition (PVD) coating on titanium alloys, steel, carbide, and aluminium components to improve the substrate's surface properties.
Titanium alloys are alloys that contain a mixture of titanium and other chemical elements. Such alloys have very high tensile strength and toughness. They are light in weight, have extraordinary corrosion resistance and the ability to withstand extreme temperatures. However, the high cost of processing limits their use to military applications, aircraft, spacecraft, bicycles, medical devices, jewelry, highly stressed components such as connecting rods on expensive sports cars and some premium sports equipment and consumer electronics.
Ferroalloy refers to various alloys of iron with a high proportion of one or more other elements such as manganese (Mn), aluminium (Al), or silicon (Si). They are used in the production of steels and alloys. The alloys impart distinctive qualities to steel and cast iron or serve important functions during production and are, therefore, closely associated with the iron and steel industry, the leading consumer of ferroalloys. The leading producers of ferroalloys in 2014 were China, South Africa, India, Russia and Kazakhstan, which accounted for 84% of the world production. World production of ferroalloys was estimated as 52.8 million tonnes in 2015.
A superalloy, or high-performance alloy, is an alloy with the ability to operate at a high fraction of its melting point. Key characteristics of a superalloy include mechanical strength, thermal creep deformation resistance, surface stability, and corrosion and oxidation resistance.
An archwire in orthodontics is a wire conforming to the alveolar or dental arch that can be used with dental braces as a source of force in correcting irregularities in the position of the teeth. An archwire can also be used to maintain existing dental positions; in this case it has a retentive purpose.
A foundry is a factory that produces metal castings. Metals are cast into shapes by melting them into a liquid, pouring the metal into a mold, and removing the mold material after the metal has solidified as it cools. The most common metals processed are aluminum and cast iron. However, other metals, such as bronze, brass, steel, magnesium, and zinc, are also used to produce castings in foundries. In this process, parts of desired shapes and sizes can be formed.
Titanium powder metallurgy (P/M) offers the possibility of creating net shape or near net shape parts without the material loss and cost associated with having to machine intricate components from wrought billet. Powders can be produced by the blended elemental technique or by pre-alloying and then consolidated by metal injection moulding, hot isostatic pressing, direct powder rolling or laser engineered net shaping.
Spray forming, also known as spray casting, spray deposition and in-situ compaction, is a method of casting near net shape metal components with homogeneous microstructures via the deposition of semi-solid sprayed droplets onto a shaped substrate. In spray forming an alloy is melted, normally in an induction furnace, then the molten metal is slowly poured through a conical tundish into a small-bore ceramic nozzle. The molten metal exits the furnace as a thin free-falling stream and is broken up into droplets by an annular array of gas jets, and these droplets then proceed downwards, accelerated by the gas jets to impact onto a substrate. The process is arranged such that the droplets strike the substrate whilst in the semi-solid condition, this provides sufficient liquid fraction to 'stick' the solid fraction together. Deposition continues, gradually building up a spray formed billet of metal on the substrate.
Nickel titanium, also known as nitinol, is a metal alloy of nickel and titanium, where the two elements are present in roughly equal atomic percentages. Different alloys are named according to the weight percentage of nickel; e.g., nitinol 55 and nitinol 60.
Electron-beam additive manufacturing, or electron-beam melting (EBM) is a type of additive manufacturing, or 3D printing, for metal parts. The raw material is placed under a vacuum and fused together from heating by an electron beam. This technique is distinct from selective laser sintering as the raw material fuses have completely melted. Selective Electron Beam Melting (SEBM) emerged as a powder bed-based additive manufacturing (AM) technology and was brought to market in 1997 by Arcam AB Corporation headquartered in Sweden.
Defence Metallurgical Research Laboratory (DMRL) is a research laboratory of the Defence Research and Development Organisation (DRDO). Located in Defence Research Complex, Kanchanbagh, Hyderabad. It is responsible for the development and manufacture of complex metals and materials required for modern warfare and weapon systems.
Gloria Material Technology Corp. is a company headquartered in Liouying industrial zone, Tainan, Taiwan. It is the only specialty alloy professional manufacturer in Taiwan which owns melting, forging, rolling, heat treating and finishing processes. GMTC provides more than 500 steel grades such as superalloy, titanium alloy, ESR & VAR steel, high speed steel, stainless steel, quenched-tempered steel, tool steel, special steel profile and precision parts machining. The main product shapes are focused on round bars and square bars.
Brahm Prakash, was a metallurgist known for his work with nuclear materials in India.
SAES Getters S.p.A. is an Italian joint stock company, established in 1940. It is the parent company of the SAES industrial group, which focusses its business on the production of components and systems in advanced materials patented by the same company and used in various industrial and medical applications.
Titanium Sponge Plant of India is located at Kerala Minerals and Metals Ltd (KMML), Chavara, Kollam district of Kerala. Titanium sponge plant is a manufacturing plant which produces titanium sponge, a material which has very useful applications in space programme and other strategic areas like aeronautics, light defence vehicles etc. The plant in India is the only one in the world which can undertake all the different activities of manufacturing aerospace grade titanium sponge under one roof. The material is an alloy product which is produced through Kroll process which includes leaching or heated vacuum distillation to make the metal almost 99.7% pure.