Mishra Dhatu Nigam

Last updated

Mishra Dhatu Nigam Limited
Company type Public Sector Undertaking
BSE:  541195
NSE:  MIDHANI
Industry Metallurgy
Founded1973;51 years ago (1973)
Headquarters,
Area served
Worldwide
Key people
Sanjay Kumar Jha
(Chairman & MD)
Products Superalloys

Titanium alloys;

Specialized Steels

High Reliability Electrical & Electronic Alloys

Soft Magnetic alloys

Magnesium Alloys

Titanium Tubes

Columbium Alloy

Biomedical Implants

Armour Products
ServicesTesting & Evaluation

Metallurgical Consultancy Services
RevenueIncrease2.svg749.31 crore (US$94 million) (2020) [1]
Increase2.svg208.01 crore (US$26 million) (2020) [1]
Increase2.svg159.73 crore (US$20 million) (2020) [1]
Total assets Increase2.svg1,824.67 crore (US$230 million) (2019) [2]
Total equity Increase2.svg187.34 crore (US$23 million) (2020) [1]
Owner Government Of India (74.00%)
Number of employees
791 (March 2019) [2]
Website http://midhani-india.in/

Mishra Dhatu Nigam Limited (abbreviated as MIDHANI), is a specialized metals and metal alloys manufacturing facility in India, located in Hyderabad, Telangana. It is a Public Sector Undertaking (PSU), under the administrative control of Department of Defence Production, Ministry of Defence, Government of India. [3] MIDHANI is the only producer of titanium in India. [4]

Contents

Products

MIDHANI specializes in manufacturing a wide range of superalloys, titanium, special purpose steels and other special metals & alloys meeting stringent international standards for application in aerospace, defence, atomic energy, power generation, chemical and various other high technology industries. [5] [6]

Armour Products

MIDHANI has been manufacturing bulk quantities of armour steel products offering ballistic protection against a variety of weapon systems including 9mm SMC, AK-47 and 7.62mm SLR etc. based on technologies developed by DMRL, a constituent of the DRDO.

Select few armoured products manufactured by MIDHANI are, "Rakshak" Bullet-proof jackets, "Patka" (Head band) for protection of head, Bullet proof protection of personnel carriers for paramilitary forces & VVIP cars and custom-made/fabricated armour systems. [7]

MIDHANI also manufactures and markets Bhabha Kavach which is an armour panel which provides protection against bullets of different threat levels. A special process developed by BARC is used to create panels offering Level III and Level III+ ballistic protection while being much lighter than other currently available ballistic armour in the international market. BARC has transferred the technology of Bhabha Kavach to MIDHANI and the Ordnance Factory Board, for serial production. [8] [9]

Welding Electrodes

MIDHANI is the only company in India capable of manufacturing non-synthetic type welding electrodes for various defence applications namely, for the construction of nuclear submarines, surface ships, among others. [10] [11]

Biomedical Implants

MIDHANI manufactures custom implants/ biomedical products to suit the specific requirements of patients and doctors, for e.g., Hinge Knee Joint, Ace tabular cup with attached Iliac Wing and Lumbar Puncture Needle Device etc.

MIDHANI conforms to ASTM, BS, ISO & IS & other standards for materials as well as biomedical products. MIDHANI has facilities for inspection and quality control for surgical implants like – full range of Mechanical Testing, comprehensive Physical and Magnetic testing, total range of NDT including gamma ray, ultrasonic, magnetic, dye penetrate test etc. [12]

Nickel–Titanium Shape Memory Alloys (NiTi-SMAs)

Under the Make in India initiative, MIDHANI has signed a Transfer of Technology (ToT) Agreement with National Aerospace Laboratories (CSIR-NAL), a Bangalore-based premier R&D Laboratory, for the processing of Nickel –Titanium Shape Memory Alloys (NiTi-SMAs) for Engineering and Bio-medical Applications. The Shape Memory Technology is a result of decade of R&D work carried out at CSIR-NAL. MIDHANI has already ventured into development and manufacturing of Titanium Implants using the spin off technologies for defence applications, and is now tapping into the huge emerging potential of Nickel – Titanium (NiTi) shape memory alloys in Bio-Medical Sector (medical devices), especially the stent market for which the company will manufacture shape memory alloys and market the products for the first time in India.

The total market for NiTi SMA Products in India is estimated to be Rs. 1500 – Rs. 2500 crore which is 3 – 5% of the global consumption. MIDHANI plans to manufacture NiTi Shape Memory Alloys in wires, strips, rods, springs and plates form. Presently NiTi shape memory alloys are not available commercially in the country, and the total requirements are met by import.

By signing this Transfer of Shape Memory Alloy processing Technology and the technological support that would be available from CSIR-NAL during the start-of-art vacuum melting and alloy processing, MIDHANI will enter into the realm of commercial production of ‘smart’ material and will join the band of select few shape memory alloy manufacturers in the world. [13]

Services

Consultancy

Customized Products/Services

Forging, rolling, heat treatment, investment & sand castings and other conversion jobs are carried out by MIDHANI for its customers. Manufacture of finished machined and fabricated products is also undertaken by the Company which makes use of in-house and external facilities to carry out assignments by taking single-point responsibility for the end products.

Metallurgical Consultancy Services

MIDHANI has acquired an in-depth understanding of the Processing – Structure Evolution – Material Performance / Behavior interrelationships which have contributed to solving several daunting technological problems in the field of metallurgy. The company offers failure analysis, material selection and alloy design services on a consultancy basis to customers. [14]

Testing & Evaluation

A comprehensive range of testing and evaluation services covering chemical analysis, mechanical, non-destructive and magnetic testing are rendered by Midhani. [15]

Facilities

MIDHANI's primary manufacturing facilities are located in the City of Hyderabad, State of Telangana.

The manufacturing facility also includes facilities such as – vacuum arc re-melting furnaces, vacuum induction melting furnaces, creep testing machines, heat treatment and oil quenching facilities, electro-slag refining furnaces, vacuum induction refining furnaces, primary melting furnaces and secondary melting furnaces

It has specialised facilities which includes – Precision 12-HI-Cold-Strip mill, 1500 Ton forge press, hot rolling & precision cold rolling mills, bar and wire drawing machines, tube plant, Vacuum Investment Casting Facility, core & lamination facility, quality assurance & control lab as well as facilities for various other related applications.

MIDHANI is also the only company to possess a 6000 Ton forging press in India. [16]

MIDHANI has also set up a 4 MW solar power plant, spread over 20 acres of land, and generates 7,000 MWh/year of electricity with a projected saving of Rs 5 crore per year and reduction of 5,600 tonnes of carbon dioxide (CO2) per year. It will cover up to 15 percent of the power requirements of the company from renewable sources. [17]

Current projects

Wide Plate Mill

MIDHANI, Hyderabad, awarded a contract to Danieli for the design, manufacture, supply and installation of a complete, modern plate mill complex consisting of wide plate rolling mill and a modern plate treatment and finishing.

The new wide plate mill will be able to process metal plates up to 3100 mm wide and from 4 mm to 20 mm in thickness in a large range of special alloys, including titanium, super-alloys, stainless steel, HSLA steels, etc.

Production for the first plates is scheduled to begin by the second half of 2019. [18] [19]

Aluminium Alloy plant

MIDHANI is planning to set up an aluminium alloy plant at Bodduvaripalem, 21 km from Nellore City, in Kodavalur mandal of SPSR Nellore district.

The organisation is planning to invest between Rs. 2,500 crore to Rs. 3,000 crore on the facility.

The Midhani plant will be a joint venture with the state-owned aluminium producing company, National Aluminium Company (Nalco). [20] [21] A foreign country will join in as a technology partner and consultant. [22]

Armouring unit

MIDHANI will set another unit at the Industrial Model Township (IMT), Rohtak, Haryana, where the company has decided to set up its unit to manufacture 13 types of armoured vehicles. [23] Land has been acquired for the Rohtak plant, which will manufacture bullet-proof jackets, bullet-proof vehicles and similar products for the armed forces. [22]

Related Research Articles

<span class="mw-page-title-main">Steel</span> Metal alloy of iron with other elements

Steel is an alloy of iron and carbon with improved strength and fracture resistance compared to other forms of iron. Many other elements may be present or added. Stainless steels, which are resistant to corrosion and oxidation, typically need an additional 11% chromium. Because of its high tensile strength and low cost, steel is used in buildings, infrastructure, tools, ships, trains, cars, bicycles, machines, electrical appliances, furniture, and weapons.

<span class="mw-page-title-main">Titanium</span> Chemical element, symbol Ti and atomic number 22

Titanium is a chemical element; it has symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength, resistant to corrosion in sea water, aqua regia, and chlorine.

<span class="mw-page-title-main">Brazing</span> Metal-joining technique

Brazing is a metal-joining process in which two or more metal items are joined by melting and flowing a filler metal into the joint, with the filler metal having a lower melting point than the adjoining metal.

In metallurgy, a shape-memory alloy (SMA) is an alloy that can be deformed when cold but returns to its pre-deformed ("remembered") shape when heated. It is also known in other names such as memory metal, memory alloy, smart metal, smart alloy, and muscle wire. The "memorized geometry" can be modified by fixating the desired geometry and subjecting it to a thermal treatment, for example a wire can be taught to memorize the shape of a coil spring.

The Kroll process is a pyrometallurgical industrial process used to produce metallic titanium from titanium tetrachloride. The Kroll process replaced the Hunter process for almost all commercial production.

<span class="mw-page-title-main">Titanium nitride</span> Ceramic material

Titanium nitride is an extremely hard ceramic material, often used as a physical vapor deposition (PVD) coating on titanium alloys, steel, carbide, and aluminium components to improve the substrate's surface properties.

Titanium alloys are alloys that contain a mixture of titanium and other chemical elements. Such alloys have very high tensile strength and toughness. They are light in weight, have extraordinary corrosion resistance and the ability to withstand extreme temperatures. However, the high cost of both raw materials and processing limit their use to military applications, aircraft, spacecraft, bicycles, medical devices, jewelry, highly stressed components such as connecting rods on expensive sports cars and some premium sports equipment and consumer electronics.

Ferroalloy refers to various alloys of iron with a high proportion of one or more other elements such as manganese (Mn), aluminium (Al), or silicon (Si). They are used in the production of steels and alloys. The alloys impart distinctive qualities to steel and cast iron or serve important functions during production and are, therefore, closely associated with the iron and steel industry, the leading consumer of ferroalloys. The leading producers of ferroalloys in 2014 were China, South Africa, India, Russia and Kazakhstan, which accounted for 84% of the world production. World production of ferroalloys was estimated as 52.8 million tonnes in 2015.

<span class="mw-page-title-main">Orthodontic archwire</span> Wire used in dental braces

An archwire in orthodontics is a wire conforming to the alveolar or dental arch that can be used with dental braces as a source of force in correcting irregularities in the position of the teeth. An archwire can also be used to maintain existing dental positions; in this case it has a retentive purpose.

<span class="mw-page-title-main">Foundry</span> Factory that produces metal castings

A foundry is a factory that produces metal castings. Metals are cast into shapes by melting them into a liquid, pouring the metal into a mold, and removing the mold material after the metal has solidified as it cools. The most common metals processed are aluminum and cast iron. However, other metals, such as bronze, brass, steel, magnesium, and zinc, are also used to produce castings in foundries. In this process, parts of desired shapes and sizes can be formed.

Titanium powder metallurgy (P/M) offers the possibility of creating net shape or near net shape parts without the material loss and cost associated with having to machine intricate components from wrought billet. Powders can be produced by the blended elemental technique or by pre-alloying and then consolidated by metal injection moulding, hot isostatic pressing, direct powder rolling or laser engineered net shaping.

Spray forming, also known as spray casting, spray deposition and in-situ compaction, is a method of casting near net shape metal components with homogeneous microstructures via the deposition of semi-solid sprayed droplets onto a shaped substrate. In spray forming an alloy is melted, normally in an induction furnace, then the molten metal is slowly poured through a conical tundish into a small-bore ceramic nozzle. The molten metal exits the furnace as a thin free-falling stream and is broken up into droplets by an annular array of gas jets, and these droplets then proceed downwards, accelerated by the gas jets to impact onto a substrate. The process is arranged such that the droplets strike the substrate whilst in the semi-solid condition, this provides sufficient liquid fraction to 'stick' the solid fraction together. Deposition continues, gradually building up a spray formed billet of metal on the substrate.

<span class="mw-page-title-main">Nickel titanium</span> Alloy known for shape-memory effect

Nickel titanium, also known as nitinol, is a metal alloy of nickel and titanium, where the two elements are present in roughly equal atomic percentages. Different alloys are named according to the weight percentage of nickel; e.g., nitinol 55 and nitinol 60.

Electron-beam additive manufacturing, or electron-beam melting (EBM) is a type of additive manufacturing, or 3D printing, for metal parts. The raw material is placed under a vacuum and fused together from heating by an electron beam. This technique is distinct from selective laser sintering as the raw material fuses having completely melted.

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Titanium Sponge Plant of India is located at Kerala Minerals and Metals Ltd (KMML), Chavara, Kollam district of Kerala. Titanium sponge plant is a manufacturing plant which produces titanium sponge, a material which has very useful applications in space programme and other strategic areas like aeronautics, light defence vehicles etc. The plant in India is the only one in the world which can undertake all the different activities of manufacturing aerospace grade titanium sponge under one roof. The material is an alloy product which is produced through Kroll process which includes leaching or heated vacuum distillation to make the metal almost 99.7% pure.

References

  1. 1 2 3 4 "Balance Sheet 31.03.2020".
  2. 1 2 https://midhani-india.in/WordPress-content/uploads/2018/11/Annual%20Report%202018-19.pdf [ bare URL PDF ]
  3. "::Mishra Dhatu Nigam Limited::RTI ACT 2005::". Archived from the original on 15 September 2018. Retrieved 15 September 2018.
  4. http://www.machinemag.in/news/aerospace-manufacturing/midhani-specialising-
  5. "Untitled Document". Archived from the original on 30 May 2011. Retrieved 16 May 2011.
  6. Forms of Supply
  7. "Armour Product".
  8. "Bhabha Kavach". barc.gov.in.
  9. Anand, Aditya (25 April 2018). "Cheap and light: BARC offers first indigenous bulletproof vest". The Hindu via www.thehindu.com.
  10. "::Mishra Dhatu Nigam Limited::CMD Message::". Archived from the original on 10 September 2018. Retrieved 10 September 2018.
  11. "Midhani's new facility opens". @businessline. 22 September 2017.
  12. "::Mishra Dhatu Nigam Limited::Special Product::". Archived from the original on 15 September 2018. Retrieved 15 September 2018.
  13. "::Mishra Dhatu Nigam Limited::CMD Message::". Archived from the original on 16 September 2018. Retrieved 16 September 2018.
  14. "::Mishra Dhatu Nigam Limited::Consultancy Service::". Archived from the original on 15 September 2018. Retrieved 16 September 2018.
  15. "::Mishra Dhatu Nigam Limited::Testing Service::". Archived from the original on 16 September 2018. Retrieved 16 September 2018.
  16. "::Mishra Dhatu Nigam Limited::Integrated Manufacturing Facilities::". Archived from the original on 16 September 2018. Retrieved 16 September 2018.
  17. "MIDHANI Sets up 4 MW Solar Power Plant". www.saurenergy.com.
  18. "news ' 2017-07-27 MIDHANI chooses Danieli for new wide plate mill complex ' Danieli". www.danieli.com.
  19. "Defence Minister dedicates modenised facilities of Midhani to the nation". 29 August 2017.
  20. "Midhani plans aluminium alloy unit in Nellore". 11 May 2017.
  21. "Russia to join Midhani Nellore unit". Deccan Chronicle. 24 July 2017.
  22. 1 2 "Mishra Dhatu Nigam is emerging as a multi-location company". The New Indian Express.
  23. Service, Tribune News. "Armoured vehicles to be built in Rohtak". Tribuneindia News Service.