The Xenos is a custom graphics processing unit (GPU) designed by ATI (now taken over by AMD), used in the Xbox 360 video game console developed and produced for Microsoft. Developed under the codename "C1", [1] it is based on the R400 architecture family, [2] also known as "Crayola", [3] which was also used in the AMD Imageon Z430 (later rebranded as the Qualcomm Adreno 200) and Z460 graphics chips. [4] [5] The Xenos introduced new design ideas that were later adopted in the TeraScale microarchitecture, such as the unified shader architecture. [6] The package contains two separate dies, the GPU and an eDRAM (manufactured by NEC), featuring a total of 337 million transistors.
The TeraScale microarchitecture is based on this chip, the shader units are organized in three SIMD groups with 16 processors per group, for a total of 48 processors. Each of these processors is composed of a 5-wide vector unit (total 5 FP32 ALUs), resulting in 240 units, that can serially execute up to two instructions per cycle (a multiply and an addition). All processors in a SIMD group execute the same instruction, so in total up to three instruction threads can be simultaneously under execution.
ATI's Xenos earned an ominous reputation for being highly unreliable, having been identified as the primary cause of the Red Ring of Death on early revisions of the Xbox 360 motherboard, resulting in a failure rate of up to 54.2% according to a survey conducted by Game Informer. [12]
The reliability issues were accompanied by overheating and power-efficiency problems caused by the 90-nanometer manufacturing process used in the early revisions of Xenos. These issues were exacerbated by the use of an underfill material with a low glass transition temperature (Tg) in the flip-chip packaging, which tended to become rubbery at typical operating temperatures. Due to the existing differential of the coefficients of thermal expansion (CTE) between the die and substrate, the resulting softening caused the underfill to lose its ability to provide support for the die and substrate, thereby exposing the solder joints between them to thermo-mechanical fatigue induced by power cycling. Furthermore, the use of a lead-free solder alloy conferred poor reliability and limited robustness against phenomena such as electromigration, resulting in the formation of microscopic voids within the conductive material, and consequently in loss of electrical continuity.
Microsoft and ATI stopped production of Xenos in 2008, restarting it with the introduction of the "Rhea" revision (code named "Y2.5") for installation in motherboard revisions identified as "Zephyr_C" and "Falcon". Initially the "X810480" version of "Rhea" continued to use low-Tg underfill until the introduction of version "X816970", which introduced high-Tg underfill, increasing reliability compared to previous revisions. Starting with the "Gunga" version of the "Zeus" revision of the Xenos chip, included with the "Jasper" revision of the Xbox 360 motherboard, a 65-nanometer manufacturing process was introduced, making it the first chip whose variants were all reliable. A year later, the "Rhea" revision of Xenos was slightly modified by Microsoft, resulting in the "Elpis" revision, which began to be used as a replacement chip for the remaining affected units as part of the repair program conducted by Microsoft. [13] [14]