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Other names | Magnetic mixer |
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Uses | Liquid mixing |
Inventor | Arthur Rosinger |
Related items | Vortex mixer, static mixer |
A magnetic stirrer or magnetic mixer is a laboratory device that employs a rotating magnetic field to cause a stir bar (or flea) immersed in a liquid to spin very quickly, thus stirring it. The rotating field may be created either by a rotating magnet or a set of stationary electromagnets, placed beneath the vessel with the liquid. It is used in chemistry and biology as a convenient way to stir small volumes and where other forms of stirring, such as overhead stirrers and stirring rods, may not be viable.
The first patent for a magnetic mixer is US 1,242,493, issued 9 October 1917 to Richard H. Stringham of Bountiful, Utah. Stringham's mixer used stationary electromagnets in the base, rather than a rotating permanent magnet, to rotate the stirrer. [1]
Arthur Rosinger of Newark, New Jersey obtained US Patent 2,350,534, titled Magnetic Stirrer on 6 June 1944, having filed an application on 5 October 1942. [2] Rosinger's patent includes a description of a coated bar magnet placed in a vessel, which is driven by a rotating magnet in a base below the vessel. Rosinger also explains in his patent that coating the magnet in plastic or covering it with glass or porcelain makes it chemically inert.
The plastic-coated bar magnet was independently invented in the late 1940s by Edward McLaughlin, of the Torpedo Experimental Establishment (TEE), Greenock, Scotland, who named it the 'flea' because of the way it jumps about if the rotating magnet is driven too rapidly.[ citation needed ]
The first multi-point magnetic stirrer was developed and patented by Salvador Bonet of SBS Company in 1977. He also introduced the practice of noting the denomination of stirring power in "litres of water", which is a market standard today. [3]
A magnetic stirrer consists of a magnetic bar placed within the liquid which provides the stirring action. The stir bar's motion is driven by another rotating magnet or assembly of electromagnets in the stirrer device, beneath the vessel containing the liquid. [4] Stir bars are typically coated in PTFE, or, less often, in glass; the coatings are intended to be chemically inert, not contaminating or reacting with the reaction mixture they are in. [4] Glass may be viable as an alternative if PTFE is unsuitable due to high temperature or chemical attack. In dissolving metal reductions that use an alkali metal dissolved in a primary amine, PTFE may be attacked to some extent. [5] [6] Birch reductions (a common dissolving metal reduction) are often conducted in a glass vessel, thus indicating that a glass stir bar would likewise be compatible. Glass can be attacked by strong alkali (such as lye) depending on heat, exposure time, and concentration. [7]
Magnetic stirrers are bar-shaped and usually octagonal or circular in cross-section. A pointed oval shape is also common for use in round-bottom flasks. A variety of special shapes exist for more stable or efficient stirring in different conditions or to conform to the shape of small vessels. Many stir bars have a pivot ring around the center on which they rotate. The smallest are only a few millimeters long and the largest several centimeters. The smaller sizes (less than about 10mm) are often referred to as "fleas".
Laboratory hot plates often serve a dual purpose by incorporating both the stirring assembly and a heating element. Such heating elements may range in power from a few hundred to a few thousand watts, and allow the reaction flask to be heated and stirred at the same time. The maximum reachable fluid temperature depends on the size of the flask, the quantity of solution to be heated, the power of the heating element, and amount of insulation provided to the system.
The magnetic material within bars is most commonly alnico or samarium cobalt, which can withstand high temperatures without loss of magnetic strength, although for low temperature applications neodymium can be used, and ferrite stir bars exist.
Because of its small size, a stirring bar is more easily cleaned and sterilized than other stirring devices. They do not require lubricants which could contaminate the reaction vessel and the product.
A stir bar retriever is a separate magnet on the end of a long stick (also coated with chemically inert PTFE) which can be used to remove stir bars from a vessel. [4]
Magnetic stirrers are often used in chemistry and biology, where they can be used to stir hermetically closed vessels or systems without the need for complicated rot seals. They are preferred over gear-driven motorized stirrers because they are quieter, more efficient, and have no moving external parts to break or wear out (other than the simple bar magnet itself). Magnetic stir bars work well in glass vessels commonly used for chemical reactions, as glass does not appreciably affect a magnetic field.
The limited size of the bar means that magnetic stirrers can only be used for relatively small experiments, of 4 litres or less. Stir bars also have difficulty in dealing with viscous liquids or thick suspensions. For larger volumes or more viscous liquids, some sort of mechanical stirring (e.g., an overhead stirrer) is typically needed.
In synthetic chemistry, a combined magnetic stirrer/heater, equipped with a built-in temperature control mechanism and temperature probe, is commonly used with a heating bath (commonly oil, sand, or low-melting metal) or cooling bath (commonly water, ice, or an organic liquid mixed with liquid nitrogen or dry ice as coolant), allowing reactions vessels placed in the bath to be maintained at temperatures between approximately −120 and 250 °C (−184 and 482 °F).
A vacuum flask is an insulating storage vessel that slows the speed at which its contents change in temperature. It greatly lengthens the time over which its contents remain hotter or cooler than the flask's surroundings by trying to be as adiabatic as possible. Invented by James Dewar in 1892, the vacuum flask consists of two flasks, placed one within the other and joined at the neck. The gap between the two flasks is partially evacuated of air, creating a near-vacuum which significantly reduces heat transfer by conduction or convection. When used to hold cold liquids, this also virtually eliminates condensation on the outside of the flask.
Fractional distillation is the separation of a mixture into its component parts, or fractions. Chemical compounds are separated by heating them to a temperature at which one or more fractions of the mixture will vaporize. It uses distillation to fractionate. Generally the component parts have boiling points that differ by less than 25 °C (45 °F) from each other under a pressure of one atmosphere. If the difference in boiling points is greater than 25 °C, a simple distillation is typically used.
In industrial process engineering, mixing is a unit operation that involves manipulation of a heterogeneous physical system with the intent to make it more homogeneous. Familiar examples include pumping of the water in a swimming pool to homogenize the water temperature, and the stirring of pancake batter to eliminate lumps (deagglomeration).
A rotary evaporator (rotovap) is a device used in chemical laboratories for the efficient and gentle removal of solvents from samples by evaporation. When referenced in the chemistry research literature, description of the use of this technique and equipment may include the phrase "rotary evaporator", though use is often rather signaled by other language.
A cryostat is a device used to maintain low cryogenic temperatures of samples or devices mounted within the cryostat. Low temperatures may be maintained within a cryostat by using various refrigeration methods, most commonly using cryogenic fluid bath such as liquid helium. Hence it is usually assembled into a vessel, similar in construction to a vacuum flask or Dewar. Cryostats have numerous applications within science, engineering, and medicine.
A volumetric flask is a piece of laboratory apparatus, a type of laboratory flask, calibrated to contain a precise volume at a certain temperature. Volumetric flasks are used for precise dilutions and preparation of standard solutions. These flasks are usually pear-shaped, with a flat bottom, and made of glass or plastic. The flask's mouth is either furnished with a plastic snap/screw cap or fitted with a joint to accommodate a PTFE or glass stopper. The neck of volumetric flasks is elongated and narrow with an etched ring graduation marking. The marking indicates the volume of liquid contained when filled up to that point. The marking is typically calibrated "to contain" at 20 °C and indicated correspondingly on a label. The flask's label also indicates the nominal volume, tolerance, precision class, relevant manufacturing standard and the manufacturer's logo. Volumetric flasks are of various sizes, containing from a fraction of a milliliter to hundreds of liters of liquid.
A hot plate or hotplate is a portable self-contained tabletop small appliance cooktop that features one or more electric heating elements or gas burners. A hot plate can be used as a stand-alone appliance, but is often used as a substitute for one of the burners from an oven range or a kitchen stove. Hot plates are often used for food preparation, generally in locations where a full kitchen stove would not be convenient or practical. A hot plate can have a flat surface or round surface. Hot plates can be used for traveling or in areas without electricity.
Laboratory flasks are vessels or containers that fall into the category of laboratory equipment known as glassware. In laboratory and other scientific settings, they are usually referred to simply as flasks. Flasks come in a number of shapes and a wide range of sizes, but a common distinguishing aspect in their shapes is a wider vessel "body" and one narrower tubular sections at the top called necks which have an opening at the top. Laboratory flask sizes are specified by the volume they can hold, typically in metric units such as milliliters or liters. Laboratory flasks have traditionally been made of glass, but can also be made of plastic.
A vortex mixer, or vortexer, is a simple device used commonly in laboratories to mix small vials of liquid. It consists of an electric motor with the drive shaft oriented vertically and attached to a cupped rubber piece mounted slightly off-center. As the motor runs the rubber piece oscillates rapidly in a circular motion. When a test tube or other appropriate container is pressed into the rubber cup the motion is transmitted to the liquid inside and a vortex is created. Most vortex mixers are designed with 2 or 4-plate formats, have variable speed settings ranging from 100 to 3,200 rpm, and can be set to run continuously, or to run only when downward pressure is applied to the rubber piece.
A batch reactor is a chemical reactor in which a non-continuous reaction is conducted, i.e., one where the reactants, products and solvent do not flow in or out of the vessel during the reaction until the target reaction conversion is achieved. By extension, the expression is somehow inappropriately used for other batch fluid processing operations that do not involve a chemical reaction, such as solids dissolution, product mixing, batch distillation, crystallization, and liquid/liquid extraction. In such cases, however, they may not be referred to as reactors but rather with a term specific to the function they perform.
In laboratory equipment, a beaker is generally a cylindrical container with a flat bottom. Most also have a small spout to aid pouring, as shown in the picture. Beakers are available in a wide range of sizes, from one milliliter up to several liters. A beaker is distinguished from a flask by having straight rather than sloping sides. The exception to this definition is a slightly conical-sided beaker called a Philips beaker. The beaker shape in general drinkware is similar.
Round-bottom flasks are types of flasks having spherical bottoms used as laboratory glassware, mostly for chemical or biochemical work. They are typically made of glass for chemical inertness; and in modern days, they are usually made of heat-resistant borosilicate glass. There is at least one tubular section known as the neck with an opening at the tip. Two- or three-necked flasks are common as well. Round bottom flasks come in many sizes, from 5 mL to 20 L, with the sizes usually inscribed on the glass. In pilot plants even larger flasks are encountered.
Ground glass joints are used in laboratories to quickly and easily fit leak-tight apparatus together from interchangeable commonly available parts. For example, a round bottom flask, Liebig condenser, and oil bubbler with ground glass joints may be rapidly fitted together to reflux a reaction mixture. This is a large improvement compared with older methods of custom-made glassware, which was time-consuming and expensive, or the use of less chemical resistant and heat resistant corks or rubber bungs and glass tubes as joints, which took time to prepare as well.
In polymer chemistry, suspension polymerization is a heterogeneous radical polymerization process that uses mechanical agitation to mix a monomer or mixture of monomers in a liquid phase, such as water, while the monomers polymerize, forming spheres of polymer. The monomer droplets are suspended in the liquid phase. The individual monomer droplets can be considered as undergoing bulk polymerization. The liquid phase outside these droplets help in better conduction of heat and thus tempering the increase in temperature.
Stirrer may refer to:
Air-free techniques refer to a range of manipulations in the chemistry laboratory for the handling of compounds that are air-sensitive. These techniques prevent the compounds from reacting with components of air, usually water and oxygen; less commonly carbon dioxide and nitrogen. A common theme among these techniques is the use of a fine (100–10−3 Torr) or high (10−3–10−6 Torr) vacuum to remove air, and the use of an inert gas: preferably argon, but often nitrogen.
A glass stirring rod, glass rod, stirring rod or stir rod is a piece of laboratory equipment used to mix chemicals. They are usually made of solid glass, about the thickness and slightly longer than a drinking straw, with rounded ends.
Reflux is a technique involving the condensation of vapors and the return of this condensate to the system from which it originated. It is used in industrial and laboratory distillations. It is also used in chemistry to supply energy to reactions over a long period of time.
A shaker is a piece of laboratory equipment used to mix, blend, or agitate substances in a tube or flask by shaking them. It is mainly used in the fields of chemistry and biology. A shaker contains an oscillating board that is used to place the flasks, beakers, or test tubes. Although the magnetic stirrer has lately come to replace the shaker, it is still the preferred choice of equipment when dealing with large volume substances or when simultaneous agitation is required.
A water bath is laboratory equipment made from a container filled with heated water. It is used to incubate samples in water at a constant temperature over a long period of time. Most water baths have a digital or an analogue interface to allow users to set a desired temperature, but some water baths have their temperature controlled by a current passing through a reader.