A leak is a way (usually an opening) for fluid to escape a container or fluid-containing system, such as a tank or a ship'shull, through which the contents of the container can escape or outside matter can enter the container. Leaks are usually unintended and therefore undesired. The word leak usually refers to a gradual loss; a sudden loss is usually called a spill.
The matter leaking in or out can be gas, liquid, a highly viscous paste, or even a solid such as a powdered or granular solid or other solid particles.
Sometimes the word "leak" is used in a figurative sense. For example, in a news leak secret information becomes public.
According to ASTM D7053-17, water leakage is defined as the passage of (liquid) water through a material or system designed to prevent passage of water.
Types and possible causes
Water leakage
Types of leak openings include a puncture, gash, rust or other corrosion hole, very tiny pinhole leak (possibly in imperfect welds), crack or microcrack, or inadequate sealing between components or parts joined together. When there is a puncture, the size and shape of the leak can often be seen, but in many other cases, the size and shape of the leak opening may not be so obvious. In many cases, the location of a leak can be determined by seeing material drip out at a certain place, although the leak opening itself is not obvious. In some cases, it may be known or suspected there is a leak, but even the location of the leak is not known. Since leak openings are often irregular shapes or extended cracks, leaks are sometimes sized by the leakage rate, as in volume of fluid leaked per time, rather than the size of the opening.
Common types of leaks for many people include leaks in vehicle tires, which allows air to leak out and results in flat tires, and leaks in containers, which spills the contents. Leaks can occur or develop in many different kinds of household, building, vehicle, marine, aircraft, or industrial fluid systems, whether the fluid is a gas or liquid. Leaks in vehicle hydraulic systems such as brake or power steering lines could cause loss of brake or power steering fluid, resulting in failure of the brakes, power steering, or other hydraulic system. Also possible are leaks of engine coolant - particularly in the radiator and at the water pump seal, transmission fluid, motor oil, and refrigerant in the air conditioning system. Some of these vehicle fluids have different colors to help identify the type of leaking fluid.
Batteries are at risk of leakage, because their operation inherently involves chemical corrosion. A zinc-carbon battery is an example of a commonly-seen leaking component; the electrolytes inside the cell sometimes leak out of the cell casing and cause damage to an electronic appliance.[1]
Water leaks occur when there is damage to the water supply system or wastewater system on a property that causes a drip or flow to release.[citation needed]Gas leaks, e.g. in natural gas lines allow flammable and potentially explosive gas to leak out, resulting in a hazardous situation. Leaks of refrigerant may occur in refrigerators or air conditioning systems, large and small.
Some industrial plants, especially chemical and power plants, have numerous fluid systems containing many types of liquid or gas chemicals, sometimes at high temperature and/or pressure. An example of a possible industrial location of a leak between two fluid systems includes a leak between the shell and tube sides in a heat exchanger, potentially contaminating either or both fluid systems with the other fluid. A system holding a full or partial vacuum may have a leak causing inleakage of air from the outside. Hazmat procedures and/or teams may become involved when leakage or spillage of hazardous materials occurs. Leaks while transporting hazardous materials could result in danger; for example, when accidents occur. However, even leakage of steam can be dangerous because of the high temperature and energy of the steam.
A leak could even be inside a living body, such as a hole in the septum between heart ventricles causing an exchange of oxygenated and deoxygenated blood, or a fistula between bodily cavities such as between vagina and rectum.
There can be numerous causes of leaks. Leaks can occur from the outset even during construction or initial manufacture/assembly of fluid systems. Pipes, tubing, valves, fittings, or other components may be improperly joined or welded together. Components with threads may be improperly screwed together. Leaks can be caused by damage; for example, punctures or fracture. Often leaks are the result of deterioration of materials from wear or aging, such as rusting or other corrosion or decomposition of elastomers or similar polymer materials used as gaskets or other seals. For example, wearing out of faucetwashers causes water to leak at the faucets. Cracks may result from either outright damage, or wearing out by stress such as fatigue failure or corrosion such as stress corrosion cracking. Wearing out of a surface between a disk and its seat in a valve could cause a leak between ports (valve inlets or outlets). Wearing out of packing around a turning valve stem or rotating centrifugal pump shaft could develop into fluid outleakage into the environment. For some frequently operating centrifugal pumps, such leakage is so expected that provisions are made for carrying away the leakage. Similarly, wearing out of seals or packing around piston-driven pumps could also develop into outleakage to the environment.
The pressure difference between both sides of the leak can affect the movement of material through the leak. Fluids will commonly move from the higher pressure side to the lower pressure side. The larger the pressure difference, the more leakage there will typically be. The fluid pressures on both sides include the hydrostatic pressure, which is pressure due to the weight from the height of fluid level above the leak. When the pressures are about equal, there can be an exchange of fluids between both sides, or little to no net movement of fluid across the leak.
A technician uses an acoustic leak detector (sound amplifier) to identify the pipeline leak location
Containers, vessels, enclosures, or other fluid system are sometimes tested for leaks - to see if there is any leakage and to find where the leaks are so corrective action can be taken. There are several methods for leak testing, depending on the situation. Sometimes leakage of fluid may make a sound which can be detected. Tires, engine radiators, and maybe some other smaller vessels may be tested by pressurizing them with air and submerging them in water to see where air bubbles come out to indicate a leak.
If submerging in water is not possible, then pressurization with air followed by covering the area to be tested with a soap solution is done to see if soap bubbles form, which indicate a leak. Other types of testing for gas leaks may involve testing for the outleaking gases with sensors which can detect that gas, for example - special sensing instruments for detecting natural gas. US federal safety law now requires natural gas companies to conduct testing for gas leaks upstream of their customer's gas meters. Where liquids are used, special color dyes may be added to help see the leakage. Other detectable substances in one of the liquids may be tested, such as saline to find a leak in a sea water system, or detectable substances may even be deliberately added to test for leakage.
Newly constructed, fabricated, or repaired systems or other vessels are sometimes tested to verify satisfactory production or repair. Plumbers often test for leaks after working on a water or other fluid system. A vessel or system is sometimes pressure tested by filling with air and the pressure monitored to see if it drops, indicating a leak. A very commonly used test after new construction or repair is a hydrostatic test, sometimes called a pressure test. In a hydrostatic test, a system is pressurized with water to look for a drop in pressure or to see where it leaks out. Helium testing may be done to detect for any very small leakage such as when testing certain diaphragm or bellows valves, made for high purity and utra high purity service, requiring low leak rate capability. Helium and hydrogen have very small molecules which can go through very small leaks.
Leak testing is part of the non-destructive test NDT portfolio that can be applied to a part to verify its conformity; depending on material, pressure, leak tightness specifications, different methods can be applied. International standards has been defined to assist in these choices. For example, BS EN 1779:1999; it applies to assessment of leak tightness by indication or measurement of gas leakage, but excludes hydrostatic, ultrasonic or electromagnetic methods. Other standards also apply:
BS EN 13184:2001 Non-destructive testing. Leak testing. Pressure change process
BS EN 13185:2001 Non-destructive testing. Leak testing. Tracer gas method
BS EN 13192:2002 Non-destructive testing. Leak testing. Calibration of reference leaks for gases
In shell and tube heat exchangers, Eddy current testing is sometimes done in the tubes to find locations on tubes where there may be leaks or damage which may eventually develop into a leak.
Corrective action
In complex plants with multiple fluid systems, many interconnecting units holding fluids have isolation valves between them. If there is a leak in a unit, its isolation valves can be shut to "isolate" the unit from the rest of the plant.
Leaks are often repaired by plugging the leaking holes or using a patch to cover them. Leaking tires are often fixed this way. Leaking gaskets, seals, washers, or packing can be replaced. Use of welding, soldering, sealing, or gluing may be other ways to fix leaks. Sometimes, the most practical solution is to replace the leaking unit. Leaking water heaters are often replaced by home or building owners.
If there is a leak in one of the tubes of a shell and tube heat exchanger, that tube can be plugged at both ends with specially sized plugs to isolate the leak. This is done in the plenum(s) at the points where the tube ends connect to the tubesheet(s). Sometimes a damaged but not yet leaking tube is pre-emptively plugged to prevent future leakage. The heat transfer capacity of that tube is lost, but there are usually plenty of other tubes to pick up the heat transfer load.
Pressure measurement is the measurement of an applied force by a fluid on a surface. Pressure is typically measured in units of force per unit of surface area. Many techniques have been developed for the measurement of pressure and vacuum. Instruments used to measure and display pressure mechanically are called pressure gauges,vacuum gauges or compound gauges. The widely used Bourdon gauge is a mechanical device, which both measures and indicates and is probably the best known type of gauge.
Pressure is the force applied perpendicular to the surface of an object per unit area over which that force is distributed. Gauge pressure is the pressure relative to the ambient pressure.
A valve is a device or natural object that regulates, directs or controls the flow of a fluid by opening, closing, or partially obstructing various passageways. Valves are technically fittings, but are usually discussed as a separate category. In an open valve, fluid flows in a direction from higher pressure to lower pressure. The word is derived from the Latin valva, the moving part of a door, in turn from volvere, to turn, roll.
A boiler is a closed vessel in which fluid is heated. The fluid does not necessarily boil. The heated or vaporized fluid exits the boiler for use in various processes or heating applications, including water heating, central heating, boiler-based power generation, cooking, and sanitation.
A hydrostatic test is a way in which pressure vessels such as pipelines, plumbing, gas cylinders, boilers and fuel tanks can be tested for strength and leaks. The test involves filling the vessel or pipe system with a liquid, usually water, which may be dyed to aid in visual leak detection, and pressurization of the vessel to the specified test pressure. Pressure tightness can be tested by shutting off the supply valve and observing whether there is a pressure loss. The location of a leak can be visually identified more easily if the water contains a colorant. Strength is usually tested by measuring permanent deformation of the container.
A check valve, non-return valve, reflux valve, retention valve, foot valve, or one-way valve is a valve that normally allows fluid to flow through it in only one direction.
A siphon is any of a wide variety of devices that involve the flow of liquids through tubes. In a narrower sense, the word refers particularly to a tube in an inverted "U" shape, which causes a liquid to flow upward, above the surface of a reservoir, with no pump, but powered by the fall of the liquid as it flows down the tube under the pull of gravity, then discharging at a level lower than the surface of the reservoir from which it came.
A diving cylinder or diving gas cylinder is a gas cylinder used to store and transport high pressure gas used in diving operations. This may be breathing gas used with a scuba set, in which case the cylinder may also be referred to as a scuba cylinder, scuba tank or diving tank. When used for an emergency gas supply for surface supplied diving or scuba, it may be referred to as a bailout cylinder or bailout bottle. It may also be used for surface-supplied diving or as decompression gas. A diving cylinder may also be used to supply inflation gas for a dry suit or buoyancy compensator. Cylinders provide gas to the diver through the demand valve of a diving regulator or the breathing loop of a diving rebreather.
Fluid statics or hydrostatics is the branch of fluid mechanics that studies fluids at hydrostatic equilibrium and "the pressure in a fluid or exerted by a fluid on an immersed body".
A pressure vessel is a container designed to hold gases or liquids at a pressure substantially different from the ambient pressure.
A gas lift or bubble pump is a type of pump that can raise fluid between elevations by introducing gas bubbles into a vertical outlet tube; as the bubbles rise within the tube they cause a drop in the hydrostatic pressure behind them, causing the fluid to be pulled up. Gas lifts are commonly used as artificial lifts for water or oil, using compressed air or water vapor.
A gas cylinder is a pressure vessel for storage and containment of gases at above atmospheric pressure. High-pressure gas cylinders are also called bottles. Inside the cylinder the stored contents may be in a state of compressed gas, vapor over liquid, supercritical fluid, or dissolved in a substrate material, depending on the physical characteristics of the contents. A typical gas cylinder design is elongated, standing upright on a flattened bottom end, with the valve and fitting at the top for connecting to the receiving apparatus.
Hydraulic machines use liquid fluid power to perform work. Heavy construction vehicles are a common example. In this type of machine, hydraulic fluid is pumped to various hydraulic motors and hydraulic cylinders throughout the machine and becomes pressurized according to the resistance present. The fluid is controlled directly or automatically by control valves and distributed through hoses, tubes, or pipes.
Hydronics is the use of liquid water or gaseous water (steam) or a water solution as a heat-transfer medium in heating and cooling systems. The name differentiates such systems from oil and refrigerant systems.
Bunding, also called a bund wall, is a constructed retaining wall around storage "where potentially polluting substances are handled, processed or stored, for the purposes of containing any unintended escape of material from that area until such time as a remedial action can be taken."
Level sensors detect the level of liquids and other fluids and fluidized solids, including slurries, granular materials, and powders that exhibit an upper free surface. Substances that flow become essentially horizontal in their containers because of gravity whereas most bulk solids pile at an angle of repose to a peak. The substance to be measured can be inside a container or can be in its natural form. The level measurement can be either continuous or point values. Continuous level sensors measure level within a specified range and determine the exact amount of substance in a certain place, while point-level sensors only indicate whether the substance is above or below the sensing point. Generally the latter detect levels that are excessively high or low.
Storage tanks are containers that hold liquids, compressed gases or mediums used for the short- or long-term storage of heat or cold. The term can be used for reservoirs, and for manufactured containers. The usage of the word tank for reservoirs is uncommon in American English but is moderately common in British English. In other countries, the term tends to refer only to artificial containers.
The term separator in oilfield terminology designates a pressure vessel used for separating well fluids produced from oil and gas wells into gaseous and liquid components. A separator for petroleum production is a large vessel designed to separate production fluids into their constituent components of oil, gas and water. A separating vessel may be referred to in the following ways: Oil and gas separator, Separator, Stage separator, Trap, Knockout vessel, Flash chamber, Expansion separator or expansion vessel, Scrubber, Filter. These separating vessels are normally used on a producing lease or platform near the wellhead, manifold, or tank battery to separate fluids produced from oil and gas wells into oil and gas or liquid and gas. An oil and gas separator generally includes the following essential components and features:
A vessel that includes (a) primary separation device and/or section, (b) secondary "gravity" settling (separating) section, (c) mist extractor to remove small liquid particles from the gas, (d) gas outlet, (e) liquid settling (separating) section to remove gas or vapor from oil, (f) oil outlet, and (g) water outlet.
Adequate volumetric liquid capacity to handle liquid surges (slugs) from the wells and/or flowlines.
Adequate vessel diameter and height or length to allow most of the liquid to separate from the gas so that the mist extractor will not be flooded.
A means of controlling an oil level in the separator, which usually includes a liquid-level controller and a diaphragm motor valve on the oil outlet.
A back pressure valve on the gas outlet to maintain a steady pressure in the vessel.
Pressure relief devices.
Pipeline leak detection is used to determine if and in some cases where a leak has occurred in systems which contain liquids and gases. Methods of detection include hydrostatic testing, tracer gas leak detection, infrared, and laser technology after pipeline erection and leak detection during service.
A gas cabinet is a metallic enclosure which is used to provide local exhaust ventilation system for virtually all of the gases used or generated in the semiconductor, solar, MEMS, NANO, solar PV, manufacturing and other advanced technologies.
References
↑ Cheng, E. et al., Chemistry - A Modern View 2, Aristo-Wilson, Hong Kong, 2004
This page is based on this Wikipedia article Text is available under the CC BY-SA 4.0 license; additional terms may apply. Images, videos and audio are available under their respective licenses.
