Wood flour

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Wood flour is finely pulverized wood that has a consistency fairly equal to sand or sawdust, but can vary considerably, with particles ranging in dimensions from a fine powder to roughly that of a grain of rice. Most wood flour manufacturers are able to create batches of wood flour that have the same consistency throughout. All high quality wood flour is made from hardwoods because of its durability and strength. Very low grade wood flour is occasionally made from sapless softwoods such as pine or fir.

Wood Fibrous material from trees or other plants

Wood is a porous and fibrous structural tissue found in the stems and roots of trees and other woody plants. It is an organic material - a natural composite of cellulose fibers that are strong in tension and embedded in a matrix of lignin that resists compression. Wood is sometimes defined as only the secondary xylem in the stems of trees, or it is defined more broadly to include the same type of tissue elsewhere such as in the roots of trees or shrubs. In a living tree it performs a support function, enabling woody plants to grow large or to stand up by themselves. It also conveys water and nutrients between the leaves, other growing tissues, and the roots. Wood may also refer to other plant materials with comparable properties, and to material engineered from wood, or wood chips or fiber.

Sawdust matter

Sawdust is a by-product or waste product of woodworking operations such as sawing, milling, planing, routing, drilling and sanding. It is composed of fine particles of wood. These operations can be performed by woodworking machinery, portable power tools or by use of hand tools. Wood dust is also the byproduct of certain animals, birds and insects which live in wood, such as the woodpecker and carpenter ant. In some manufacturing industries it can be a significant fire hazard and source of occupational dust exposure.

Hardwood wood from angiosperm trees

Hardwood is wood from dicot trees. These are usually found in broad-leaved temperate and tropical forests. In temperate and boreal latitudes they are mostly deciduous, but in tropics and subtropics mostly evergreen. Hardwood contrasts with softwood.

Contents

Applications

Wood flour is commonly used as a filler in thermosetting resins such as bakelite, and in linoleum floor coverings. Wood flour is also the main ingredient in wood/plastic composite building products such as decks and roofs. Prior to 1920, wood flour was used as the filler in ¼-inch thick Edison Diamond Discs. [1]

Filler (materials) particles added to a matrix material, usually to improve its properties

Filler materials are particles added to resin or binders that can improve specific properties, make the product cheaper, or a mixture of both. The two largest segments for filler material use is elastomers and plastics. Worldwide, more than 53 million tons of fillers are used every year in application areas such as paper, plastics, rubber, paints, coatings, adhesives, and sealants. As such, fillers, produced by more than 700 companies, rank among the world's major raw materials and are contained in a variety of goods for daily consumer needs. The top filler materials used are ground calcium carbonate (GCC), precipitated calcium carbonate (PCC), kaolin, talc, and carbon black. Filler materials can affect the tensile strength, toughness, heat resistance, color, clarity etc. A good example of this is the addition of talc to polypropylene. Most of the filler materials used in plastics are mineral or glass based filler materials. There are two main subgroups of filler materials: particulates and fibers. Particulates are small particles of filler which are mixed in the matrix where size and aspect ratio are important. Fibers are small circular strands that can be very long and have very high aspect ratios.

Bakelite Early form of plastic

Bakelite or polyoxybenzylmethylenglycolanhydride was the first plastic made from synthetic components. It is a thermosetting phenol formaldehyde resin, formed from a condensation reaction of phenol with formaldehyde. It was developed by the Belgian-American chemist Leo Baekeland in Yonkers, New York, in 1907.

Linoleum floor covering

Linoleum, also called lino, is a floor covering made from materials such as solidified linseed oil (linoxyn), pine rosin, ground cork dust, wood flour, and mineral fillers such as calcium carbonate, most commonly on a burlap or canvas backing. Pigments are often added to the materials to create the desired colour finish.

Wood flour has found a use in plugging small through-wall holes in leaking main condenser (heat exchanger) tubes at electrical power generating stations via injecting small quantities of the wood flour into the cooling water supply lines. Some of the injected wood flour clogs the small holes while the remainder exits the station in a relatively environmentally benign fashion.

Heat exchanger piece of equipment built for efficient heat transfer from one medium to another

A heat exchanger is a system used to transfer heat between two or more fluids. Heat exchangers are used in both cooling and heating processes. The fluids may be separated by a solid wall to prevent mixing or they may be in direct contact. They are widely used in space heating, refrigeration, air conditioning, power stations, chemical plants, petrochemical plants, petroleum refineries, natural-gas processing, and sewage treatment. The classic example of a heat exchanger is found in an internal combustion engine in which a circulating fluid known as engine coolant flows through radiator coils and air flows past the coils, which cools the coolant and heats the incoming air. Another example is the heat sink, which is a passive heat exchanger that transfers the heat generated by an electronic or a mechanical device to a fluid medium, often air or a liquid coolant.

Wood flour can be used as a binder in grain filler compounds.

A grain filler is a woodworking product that is used to achieve a smooth-textured wood finish by filling pores in the wood grain. It is used particularly on open grained woods such as oak, mahogany and walnut where building up multiple layers of standard wood finish is ineffective or impractical.

Sources

Large quantities of wood flour are frequently to be found in the waste from woodworking and furniture companies. An adaptive reuse to which this material can be directed is composting.

Adaptive reuse refers to the process of reusing an existing building for a purpose other than which it was originally built or designed for. It is also known as recycling and conversion. Adaptive reuse is an effective strategy for optimizing the operational and commercial performance of built assets. Adaptive reuse of buildings can be an attractive alternative to new construction in terms of sustainability and a circular economy. It has prevented thousands of buildings’ demolition and has allowed them to become critical components of urban regeneration. Not every old building can qualify for adaptive reuse. Architects, developers, builders and entrepreneurs who wish to become involved in rejuvenating and reconstructing a building must first make sure that the finished product will serve the need of the market, that it will be completely useful for its new purpose, and that it will be competitively priced.

Compost organic matter that has been decomposed

Compost is organic matter that has been decomposed in a process called composting. This process recycles various organic materials otherwise regarded as waste products and produces a soil conditioner.

Wood flour can be subject to dust explosions if not cared for and disposed of properly.

Dust explosion rapid combustion of fine particles suspended in the air

A dust explosion is the rapid combustion of fine particles suspended in the air within an enclosed location. Dust explosions can occur where any dispersed powdered combustible material is present in high-enough concentrations in the atmosphere or other oxidizing gaseous medium, such as pure oxygen. In cases when fuel plays the role of a combustible material, the explosion is known as a fuel-air explosion.

See also

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Edison Disc Record

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Drill bit

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Wood-plastic composite Wood-plastic composite

Wood-plastic composites (WPCs), also known under the tradename Plastic-Wood® of Covema, are composite materials made of wood fiber/wood flour and thermoplastic(s) such as PE, PP, PVC, or PLA.

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References

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