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Computer-aided engineering (CAE) is the general usage of technology to aid in tasks related to engineering analysis. Any use of technology to solve or assist engineering issues falls under this umbrella.
Following alongside the consistent improvement in computer graphics and speed, computer aid assists engineers with once complicated and time consuming tasks with the input of information and a press of a button.
It includes finite element analysis (FEA), computational fluid dynamics (CFD), multibody dynamics (MBD), durability and optimization. It is included with computer-aided design (CAD) and computer-aided manufacturing (CAM) in the collective abbreviation "CAx".
The term CAE has been used to describe the use of computer technology within engineering in a broader sense than just engineering analysis. It was in this context that the term was coined by Jason Lemon, founder of SDRC in the late 1970s. This definition is however better known today by the terms CAx and PLM. [1]
CAE systems are individually considered a single node on a total information network and each node may interact with other nodes on the network.
CAE areas covered include:
In general, there are three phases in any computer-aided engineering task:
This cycle is iterated, often many times, either manually or with the use of commercial optimization software.
CAE tools are widely used in the automotive industry. Their use has enabled automakers to reduce product development costs and time while improving the safety, comfort, and durability of the vehicles they produce. The predictive capability of CAE tools has progressed to the point where much of the design verification is done using computer simulations (diagnosis) rather than physical prototype testing. CAE dependability is based upon all proper assumptions as inputs and must identify critical inputs (BJ). Even though there have been many advances in CAE, and it is widely used in the engineering field, physical testing is still a must. It is used for verification and model updating, to accurately define loads and boundary conditions, and for final prototype sign-off.
Even though CAE has built a strong reputation as a verification, troubleshooting and analysis tool, there is still a perception that sufficiently accurate results come rather late in the design cycle to really drive the design. This can be expected to become a problem as modern products become ever more complex. They include smart systems, which leads to an increased need for multi-physics analysis including controls, and contain new lightweight materials, with which engineers are often less familiar. CAE software companies and manufacturers are constantly looking for tools and process improvements to change this situation.
On the software side, they are constantly looking to develop more powerful solvers, to better utilize computer resources, and to include engineering knowledge in pre and post-processing. On the process side, they try to achieve a better alignment between 3D CAE, 1D system simulation, and physical testing. This should increase modeling realism and calculation speed.
CAE software companies and manufacturers try to better integrate CAE in the overall product lifecycle management. In this way they can connect product design with product use, which is needed for smart products. This enhanced engineering process is also referred to as predictive engineering analytics. [2] [3]
Mechanical engineering is the study of physical machines that may involve force and movement. It is an engineering branch that combines engineering physics and mathematics principles with materials science, to design, analyze, manufacture, and maintain mechanical systems. It is one of the oldest and broadest of the engineering branches.
Computer-aided design (CAD) is the use of computers to aid in the creation, modification, analysis, or optimization of a design. This software is used to increase the productivity of the designer, improve the quality of design, improve communications through documentation, and to create a database for manufacturing. Designs made through CAD software help protect products and inventions when used in patent applications. CAD output is often in the form of electronic files for print, machining, or other manufacturing operations. The terms computer-aided drafting (CAD) and computer-aided design and drafting (CADD) are also used.
Computer-aided technologies (CAx) is the use of computer technology to aid in the design, analysis, and manufacture of products.
Mechanical engineering technology is the application of engineering principles and technological developments for the creation of useful products and production machinery.
Dassault Systèmes Simulia Corp. is a computer-aided engineering (CAE) vendor. Formerly known as Abaqus Inc. and previously Hibbitt, Karlsson & Sorensen, Inc., (HKS), the company was founded in 1978 by David Hibbitt, Bengt Karlsson and Paul Sorensen, and has its headquarters in Providence, Rhode Island.
Virtual engineering (VE) is defined as integrating geometric models and related engineering tools such as analysis, simulation, optimization, and decision making tools, etc., within a computer-generated environment that facilitates multidisciplinary collaborative product development. Virtual engineering shares many characteristics with software engineering, such as the ability to obtain many different results through different implementations.
Manufacturing engineering or production engineering is a branch of professional engineering that shares many common concepts and ideas with other fields of engineering such as mechanical, chemical, electrical, and industrial engineering. Manufacturing engineering requires the ability to plan the practices of manufacturing; to research and to develop tools, processes, machines and equipment; and to integrate the facilities and systems for producing quality products with the optimum expenditure of capital. Transitioning the product to manufacture it in volumes is considered part of product engineering.
Abaqus FEA is a software suite for finite element analysis and computer-aided engineering, originally released in 1978. The name and logo of this software are based on the abacus calculation tool. The Abaqus product suite consists of five core software products:
RF microwave CAE CAD is computer-aided design (CAD) using computer technology to aid in the design, modeling, and simulation of an RF or microwave product. It is a visual and symbol-based method of communication whose conventions are particular to RF/microwave engineering.
Image-based meshing is the automated process of creating computer models for computational fluid dynamics (CFD) and finite element analysis (FEA) from 3D image data. Although a wide range of mesh generation techniques are currently available, these were usually developed to generate models from computer-aided design (CAD), and therefore have difficulties meshing from 3D imaging data.
Synopsys Simpleware ScanIP is a 3D image processing and model generation software program developed by Synopsys Inc. to visualise, analyse, quantify, segment and export 3D image data from magnetic resonance imaging (MRI), computed tomography (CT), microtomography and other modalities for computer-aided design (CAD), finite element analysis (FEA), computational fluid dynamics (CFD), and 3D printing. The software is used in the life sciences, materials science, nondestructive testing, reverse engineering and petrophysics.
SimulationX is a CAE software application running on Microsoft Windows for the physical simulation of technical systems. It is developed and sold by ESI Group.
NX, formerly known as "unigraphics", is an advanced high-end CAD/CAM/CAE, which has been owned since 2007 by Siemens Digital Industries Software. In 2000, Unigraphics purchased SDRC I-DEAS and began an effort to integrate aspects of both software packages into a single product which became Unigraphics NX or NX.
VisualFEA is a finite element analysis software program for Microsoft Windows and Mac OS X. It is developed and distributed by Intuition Software, Inc. of South Korea, and used chiefly for structural and geotechnical analysis. Its strongest point is its intuitive, user-friendly design based on graphical pre- and postprocessing capabilities. It has educational features for teaching and learning structural mechanics, and finite element analysis through graphical simulation. It is widely used in college-level courses related to structural mechanics and finite element methods.
Simcenter Amesim is a commercial simulation software for the modeling and analysis of multi-domain systems. It is part of systems engineering domain and falls into the mechatronic engineering field.
SmartDO is a multidisciplinary design optimization software, based on the Direct Global Search technology developed and marketed by FEA-Opt Technology. SmartDO specialized in the CAE-Based optimization, such as CAE, FEA, CAD, CFD and automatic control, with application on various physics phenomena. It is both GUI and scripting driven, allowed to be integrated with almost any kind of CAD/CAE and in-house codes.
Multibody simulation (MBS) is a method of numerical simulation in which multibody systems are composed of various rigid or elastic bodies. Connections between the bodies can be modeled with kinematic constraints or force elements. Unilateral constraints and Coulomb-friction can also be used to model frictional contacts between bodies. Multibody simulation is a useful tool for conducting motion analysis. It is often used during product development to evaluate characteristics of comfort, safety, and performance. For example, multibody simulation has been widely used since the 1990s as a component of automotive suspension design. It can also be used to study issues of biomechanics, with applications including sports medicine, osteopathy, and human-machine interaction.
FEATool Multiphysics is a physics, finite element analysis (FEA), and partial differential equation (PDE) simulation toolbox. FEATool Multiphysics features the ability to model fully coupled heat transfer, fluid dynamics, chemical engineering, structural mechanics, fluid-structure interaction (FSI), electromagnetics, as well as user-defined and custom PDE problems in 1D, 2D (axisymmetry), or 3D, all within a graphical user interface (GUI) or optionally as script files. FEATool has been employed and used in academic research, teaching, and industrial engineering simulation contexts.
CONSELF is a computer-aided engineering (CAE) platform used by engineers for design purposes. The platform, which highly relies on cloud computing, is developed by CONSELF SRL since its first release in October 2015. In March 2016 a new release of the platform defined guided workflows for the users with focus on turbomachinery, fire scenarios and flows with dispersed solid particles. Through the platform it is possible to run both Computational Fluid Dynamics and Finite Element Analysis. Among the solvers and libraries used by CONSELF platform, a number of open-source technologies are included, such as:
