Mining in the engineering discipline is the extraction of minerals from the ground. Mining engineering is associated with many other disciplines, such as mineral processing, exploration, excavation, geology, metallurgy, geotechnical engineering and surveying. A mining engineer may manage any phase of mining operations, from exploration and discovery of the mineral resources, through feasibility study, mine design, development of plans, production and operations to mine closure.[ not verified in body ]
From prehistoric times to the present, mining has played a significant role in the existence of the human race. Since the beginning of civilization, people have used stone and ceramics and, later, metals found on or close to the Earth's surface. These were used to manufacture early tools and weapons. For example, high-quality flint found in northern France and southern England were used to set fire and break rock. [1] Flint mines have been found in chalk areas where seams of the stone were followed underground by shafts and galleries. The oldest known mine on the archaeological record is the "Lion Cave" in Eswatini. At this site, which radiocarbon dating indicates to be about 43,000 years old, paleolithic humans mined mineral hematite, which contained iron and was ground to produce the red pigment ochre. [2] [3]
The ancient Romans were innovators of mining engineering. They developed large-scale mining methods, such as the use of large volumes of water brought to the minehead by aqueducts for hydraulic mining. The exposed rock was then attacked by fire-setting, where fires were used to heat the rock, which would be quenched with a stream of water. The thermal shock cracked the rock, enabling it to be removed. In some mines, the Romans utilized water-powered machinery such as reverse overshot water-wheels. These were used extensively in the copper mines at Rio Tinto in Spain, where one sequence comprised 16 such wheels arranged in pairs, lifting water about 80 feet (24 m). [4]
Black powder was first used in mining in Banská Štiavnica, Kingdom of Hungary (present-day Slovakia) in 1627. [5] This allowed blasting of rock and earth to loosen and reveal ore veins, which was much faster than fire-setting. The Industrial Revolution saw further advances in mining technologies, including improved explosives and steam-powered pumps, lifts, and drills.
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Becoming an accredited mining engineer requires a university or college degree. Training includes a Bachelor of Engineering (B.Eng. or B.E.), Bachelor of Science (B.Sc. or B.S.), Bachelor of Technology (B.Tech.) or Bachelor of Applied Science (B.A.Sc.) in mining engineering. Depending on the country and jurisdiction, to be licensed as a mining engineer may require a Master of Engineering (M.Eng.), Master of Science (M.Sc or M.S.) or Master of Applied Science (M.A.Sc.) degree.
Some mining engineers who have come from other disciplines, primarily from engineering fields (e.g.: mechanical, civil, electrical, geomatics or environmental engineering) or from science fields (e.g.: geology, geophysics, physics, geomatics, earth science, or mathematics), typically completing a graduate degree such as M.Eng, M.S., M.Sc. or M.A.Sc. in mining engineering after graduating from a different quantitative undergraduate program.
The fundamental subjects of mining engineering study usually include:
In the United States, about 14 universities offer a B.S. degree in mining and mineral engineering. The top rated universities[ according to whom? ] include West Virginia University, South Dakota School of Mines and Technology, Virginia Tech, the University of Kentucky, the University of Arizona, Montana Tech, and Colorado School of Mines. [6] Most of these universities offer M.S. and Ph.D. degrees.
In Canada, there are 19 undergraduate degree programs in mining engineering or equivalent. [7] McGill University Faculty of Engineering offers both undergraduate (B.Sc., B.Eng.) and graduate (M.Sc., Ph.D.) degrees in Mining Engineering. [8] [9] and the University of British Columbia in Vancouver offers a Bachelor of Applied Science (B.A.Sc.) in Mining Engineering [10] and also graduate degrees (M.A.Sc. or M.Eng and Ph.D.) in Mining Engineering. [11] [ promotion? ]
In Europe, most programs are integrated (B.S. plus M.S. into one) after the Bologna Process and take five years to complete. In Portugal, the University of Porto offers an M.Eng. in Mining and Geo-Environmental Engineering [12] and in Spain the Technical University of Madrid offers degrees in Mining Engineering with tracks in Mining Technology, Mining Operations, Fuels and Explosives, Metallurgy. [13] In the United Kingdom, The Camborne School of Mines offers a wide choice of BEng and MEng degrees in Mining engineering and other Mining related disciplines. This is done through the University of Exeter. [14] In Romania, the University of Petroșani (formerly known as the Petroşani Institute of Mines, or rarely as the Petroşani Institute of Coal) is the only university that offers a degree in Mining Engineering, Mining Surveying or Underground Mining Constructions, albeit, after the closure of Jiu Valley coal mines, those degrees had fallen out of interest for most high-school graduates. [15]
In South Africa, leading institutions include the University of Pretoria, offering a 4-year Bachelor of Engineering (B.Eng in Mining Engineering) as well as post-graduate studies in various specialty fields such as rock engineering and numerical modelling, explosives engineering, ventilation engineering, underground mining methods and mine design; [16] and the University of the Witwatersrand offering a 4-year Bachelor of Science in Engineering (B.Sc.(Eng.)) in Mining Engineering [17] as well as graduate programs (M.Sc.(Eng.) and Ph.D.) in Mining Engineering. [18]
Some mining engineers go on to pursue Doctorate degree programs such as Doctor of Philosophy (Ph.D., DPhil), Doctor of Engineering (D.Eng., Eng.D.). These programs involve a significant original research component and are usually seen as entry points into academia.
In the Russian Federation, 85 universities across all federal districts are training specialists for the mineral resource sector. 36 universities are training specialists for extracting and processing solid minerals (mining). 49 are training specialists for extracting, primary processing, and transporting liquid and gaseous minerals (oil and gas). 37 are training specialists for geological exploration (applied geology, geological exploration). Among the universities that train specialists for the mineral resource sector, 7 are federal universities, and 13 are national research universities of Russia. [19] Personnel training for the mineral resource sector in Russian universities is currently carried out in the following main specializations of training (specialist's degree): "Applied Geology" with the qualification of mining engineer (5 years of training); "Geological Exploration" with the qualification of mining engineer (5 years of training); "Mining" with the qualification of mining engineer (5.5 years of training); "Physical Processes in Mining or Oil and Gas Production" with the qualification of mining engineer (5.5 years of training); "Oil and Gas Engineering and Technologies" with the qualification of mining engineer (5.5 years of training). Universities develop and implement the main professional educational programs of higher education in the directions and specializations of training by forming their profile (name of the program). For example, within the framework of the specialization "Mining", universities often adhere to the classical names of the programs "Open-pit mining", "Underground mining of mineral deposits", "Surveying", "Mineral enrichment", "Mining machines", "Technological safety and mine rescue", "Mine and underground construction", "Blasting work", "Electrification of the mining industry", etc. In the last ten years, under the influence of various factors, new names of programs have begun to appear, such as: "Mining and geological information systems", "Mining ecology", etc. Thus, universities, using their freedom to form new training programs for specialists, can look to the future and try to foresee new professions of mining engineers. After the specialist's degree, you can immediately enrol in postgraduate school (analogue of Doctorate degree programs, four years of training). [19]
Mining salaries are usually determined by the level of skill required, where the position is, and what kind of organization the engineer works for.[ citation needed ]
Mining engineers in India earn relatively high salaries in comparison to many other professions, [20] with an average salary of $15,250 [ relevant? ]. However, in comparison to mining engineer salaries in other regions, such as Canada, the United States, Australia, and the United Kingdom, Indian salaries are low. In the United States, there are an estimated 6,150 employed mining engineers, with a mean yearly wage of US$103,710. [21]
As there is considerable capital expenditure required for mining operations, an array of pre-mining activities are normally carried out to assess whether a mining operation would be worthwhile.
Mineral exploration is the process of locating minerals and assessing their concentrations (grade) and quantities (tonnage), to determine if they are commercially viable ores for mining. Mineral exploration is much more intensive, organized, involved, and professional than mineral prospecting – though it frequently utilizes services exploration, enlisting geologists and surveyors in the necessary pre-feasibility study of the possible mining operation. Mineral exploration and estimation of the reserve can determine the profitability conditions and advocate the form and type of mining required.[ citation needed ]
Mineral discovery can be made from research of mineral maps, academic geological reports, or government geological reports. Other sources of information include property assays and local word of mouth. Mineral research usually includes sampling and analysing sediments, soil, and drill cores. Soil sampling and analysis is one of the most popular mineral exploration tools. [22] [23] Other common tools include satellite and aerial surveys or airborne geophysics, including magneto-metric and gamma-spectrometric maps. [24] Unless the mineral exploration is done on public property, the owners of the property may play a significant role in the exploration process and might be the original discoverers of the mineral deposit. [25]
After a prospective mineral is located, the mining geologist and engineer determine the ore properties. This may involve chemical analysis of the ore to determine the sample's composition. Once the mineral properties are identified, the next step is determining the quantity of the ore. This involves determining the extent of the deposit and the purity of the ore. [26] The geologist drills additional core samples to find the limits of the deposit or seam and estimates the quantity of valuable material present.
Once the mineral identification and reserve amount are reasonably determined, the next step is to determine the feasibility of recovering the mineral deposit. A preliminary survey shortly after the discovery of the deposit examines the market conditions, such as the supply and demand of the mineral, the amount of ore needed to be moved to recover a certain quantity of that mineral, and analysis of the cost associated with the operation. This pre-feasibility study determines whether the mining project is likely to be profitable; if so, a more in-depth analysis of the deposit is undertaken. After the full extent of the ore body is known and has been examined by engineers, the feasibility study examines the cost of initial capital investment, methods of extraction, the cost of operation, an estimated length of time to pay back the investment, the gross revenue and net profit margin, any possible resale price of the land, the total life of the reserve, the full value of the account, investment in future projects, and the property owner or owners' contract. In addition, environmental impact, reclamation, possible legal ramifications, and all government permitting are considered. [27] [28] These steps of analysis determine whether the mining company and its investors should proceed with the extraction of the minerals or whether the project should be abandoned. The mining company may decide to sell the rights to the reserve to a third party rather than develop it themselves. Alternatively, the decision to proceed with extraction may be postponed indefinitely until market conditions become favourable.
Mining engineers working in an established mine may work as an engineer for operations improvement, further mineral exploration, and operation capitalization by determining where in the mine to add equipment and personnel. The engineer may also work in supervision and management or as an equipment and mineral salesperson. In addition to engineering and operations, the mining engineer may work as an environmental, health, and safety manager or design engineer.
The act of mining requires different methods of extraction depending on the mineralogy, geology, and location of the resources. Characteristics such as mineral hardness, the mineral stratification, and access to that mineral will determine the method of extraction.
Generally, mining is either done from the surface or underground. Mining can also occur with surface and covert operations on the same reserve. Mining activity varies as to what method is employed to remove the mineral.
Surface mining comprises 90% of the world's mineral tonnage output. Also called open pit mining, surface mining removes minerals in formations near the surface. Ore retrieval is done by material removal from the land in its natural state. Surface mining often alters the land's characteristics, shape, topography, and geological makeup.
Surface mining involves quarrying and excavating minerals through cutting, cleaving, and breaking machinery. Explosives are usually used to facilitate breakage. Hard rocks such as limestone, sand, gravel, and slate are generally quarried into benches.
Using mechanical shovels, track dozers, and front-end loaders, strip mining is done on softer minerals such as clays and phosphate removed. Smoother coal seams can also be extracted this way.
With placer mining, dredge mining can also remove minerals from the bottoms of lakes, rivers, streams, and even the ocean. In addition, in-situ mining can be done from the surface using dissolving agents on the ore body and retrieving the ore via pumping. The pumped material is then set to leach for further processing. Hydraulic mining is utilized as water jets to wash away either overburden or the ore itself. [29]
The examples and perspective in this section deal primarily with the United States and do not represent a worldwide view of the subject.(December 2010) |
Legal attention to health and safety in mining began in the late 19th century. In the 20th century, it progressed to a comprehensive and stringent codification of enforcement and mandatory health and safety regulation. In whatever role, a mining engineer must follow all mine safety laws.
The United States Congress, through the passage of the Federal Mine Safety and Health Act of 1977, known as the Miner's Act, created the Mine Safety and Health Administration (MSHA) under the US Department of Labour. The act provides miners with rights against retaliation for reporting violations, consolidated regulation of coal mines with metallic and non-metallic mines, and created the independent Federal Mine Safety and Health Review Commission to review violations reported to MSHA. [31]
The act codified in Code of Federal Regulations § 30 (CFR § 30) covers all miners at an active mine. When a mining engineer works at an active mine, they are subject to the same rights, violations, mandatory health and safety regulations, and compulsory training as any other worker at the mine. The mining engineer can be legally identified as a "miner". [32]
The act establishes the rights of miners. The miner may report at any time a hazardous condition and request an inspection. The miners may elect a miners' representative to participate during an inspection, pre-inspection meeting, and post-inspection conference. The miners and miners' representatives shall be paid for their time during all inspections and investigations. [33]
Waste and uneconomic material generated from the mineral extraction process are the primary source of pollution in the vicinity of mines. Mining activities, by their nature, cause a disturbance of the natural environment in and around which the minerals are located. Mining engineers should therefore be concerned not only with the production and processing of mineral commodities but also with the mitigation of damage to the environment both during and after mining as a result of the change in the mining area.
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: CS1 maint: unfit URL (link)This article incorporates text by Petrov, V. L. available under the CC BY 4.0 license.
Mining is the extraction of valuable geological materials and minerals from the surface of the Earth. Mining is required to obtain most materials that cannot be grown through agricultural processes, or feasibly created artificially in a laboratory or factory. Ores recovered by mining include metals, coal, oil shale, gemstones, limestone, chalk, dimension stone, rock salt, potash, gravel, and clay. The ore must be a rock or mineral that contains valuable constituent, can be extracted or mined and sold for profit. Mining in a wider sense includes extraction of any non-renewable resource such as petroleum, natural gas, or even water.
Underground hard-rock mining refers to various underground mining techniques used to excavate "hard" minerals, usually those containing metals, such as ore containing gold, silver, iron, copper, zinc, nickel, tin, and lead. It also involves the same techniques used to excavate ores of gems, such as diamonds and rubies. Soft-rock mining refers to the excavation of softer minerals, such as salt, coal, and oil sands.
Open-pit mining, also known as open-cast or open-cut mining and in larger contexts mega-mining, is a surface mining technique that extracts rock or minerals from the earth.
A miner is a person who extracts ore, coal, chalk, clay, or other minerals from the earth through mining. There are two senses in which the term is used. In its narrowest sense, a miner is someone who works at the rock face; cutting, blasting, or otherwise working and removing the rock. In a broader sense, a "miner" is anyone working within a mine, not just a worker at the rock face.
Prospecting is the first stage of the geological analysis of a territory. It is the search for minerals, fossils, precious metals, or mineral specimens. It is also known as fossicking.
Moscow State Mining University is a Russian institute of higher education that prepares mining engineers. In 2014, the university merged with the National University of Science and Technology MISiS and became a part of it as the Moscow Mining Institute.
Underground soft-rock mining is a group of underground mining techniques used to extract coal, oil shale, potash, and other minerals or geological materials from sedimentary ("soft") rocks. Because deposits in sedimentary rocks are commonly layered and relatively less hard, the mining methods used differ from those used to mine deposits in igneous or metamorphic rocks. Underground mining techniques also differ greatly from those of surface mining.
The Sullivan Mine is a now-closed conventional–mechanized underground mine located in Kimberley, British Columbia, Canada. The ore body is a complex, sediment-hosted, sedimentary exhalative deposit consisting primarily of zinc, lead, and iron sulphides. Lead, zinc, silver and tin were the economic metals produced. The deposit lies within the lower part of the Purcell Supergroup and mineralization occurred about 1470 million years ago during the late Precambrian (Mesoproterozoic).
Camborne School of Mines, commonly abbreviated to CSM, was founded in 1888. Its research and teaching is related to the understanding and management of the Earth's natural processes, resources and the environment. It has undergraduate, postgraduate and research degree programmes within the Earth resources, civil engineering and environmental sectors. CSM is located at the Penryn Campus, near Falmouth, Cornwall, UK. The school merged with the University of Exeter in 1993.
Antoine Marc Gaudin was a metallurgist who laid the foundation for understanding the scientific principles of the froth flotation process in the minerals industry. He was also a professor at the Massachusetts Institute of Technology, and during World War II developed there the ore-processing techniques needed to extract uranium from its low grade ores for the Manhattan Project. He was a founding member of the National Academy of Engineering.
In-situ leaching (ISL), also called in-situ recovery (ISR) or solution mining, is a mining process used to recover minerals such as copper and uranium through boreholes drilled into a deposit, in situ. In-situ leach works by artificially dissolving minerals occurring naturally in the solid state.
Geometallurgy relates to the practice of combining geology or geostatistics with metallurgy, or, more specifically, extractive metallurgy, to create a spatially or geologically based predictive model for mineral processing plants. It is used in the hard rock mining industry for risk management and mitigation during mineral processing plant design. It is also used, to a lesser extent, for production planning in more variable ore deposits.
The following outline is provided as an overview of and topical guide to mining:
Underground mine ventilation provides a flow of air to the underground workers of a mine with sufficient volume to dilute and remove dust and noxious gases (typically NOx, SO2, methane, CO2 and CO) and to regulate temperature. The source of these gases are equipment that runs on diesel engines, blasting with explosives, and the orebody itself.
El Teniente is an underground copper mine located in the Chilean Andes, 2,300 m (7,500 ft) above mean sea level. It is in the commune of Machalí in Cachapoal Province, Libertador General Bernardo O'Higgins Region, near the company town of Sewell. This was established for the workers and their families.
Stoping is the process of extracting the desired ore or other mineral from an underground mine, leaving behind an open space known as a stope. Stoping is used when the country rock is sufficiently strong not to collapse into the stope, although in most cases artificial support is also provided.
Mining in the United States has been active since the beginning of colonial times, but became a major industry in the 19th century with a number of new mineral discoveries causing a series of mining rushes. In 2015, the value of coal, metals, and industrial minerals mined in the United States was US$109.6 billion. 158,000 workers were directly employed by the mining industry.
Ore concentrate, dressed ore or simply concentrate is the product generally produced by metal ore mines. The raw ore is usually ground finely in various comminution operations and gangue (waste) is removed, thus concentrating the metal component. The concentrate is then transported to various physical or chemical processes called hydrometallurgy, pyrometallurgy smelters, and electrometallurgy where it is used to produce useful metals.
Frank Thomas Matthews WhiteFGS FIM FIMM FIMinE FAusIMM FGSA FCIM (1909–1971) was an Australian mining and metallurgical engineer and mineral science educator. His career included appointments in Australia, Fiji, Malaya, and Canada.
Geological engineering is a discipline of engineering concerned with the application of geological science and engineering principles to fields, such as civil engineering, mining, environmental engineering, and forestry, among others. The work of geological engineers often directs or supports the work of other engineering disciplines such as assessing the suitability of locations for civil engineering, environmental engineering, mining operations, and oil and gas projects by conducting geological, geoenvironmental, geophysical, and geotechnical studies. They are involved with impact studies for facilities and operations that affect surface and subsurface environments. The engineering design input and other recommendations made by geological engineers on these projects will often have a large impact on construction and operations. Geological engineers plan, design, and implement geotechnical, geological, geophysical, hydrogeological, and environmental data acquisition. This ranges from manual ground-based methods to deep drilling, to geochemical sampling, to advanced geophysical techniques and satellite surveying. Geological engineers are also concerned with the analysis of past and future ground behaviour, mapping at all scales, and ground characterization programs for specific engineering requirements. These analyses lead geological engineers to make recommendations and prepare reports which could have major effects on the foundations of construction, mining, and civil engineering projects. Some examples of projects include rock excavation, building foundation consolidation, pressure grouting, hydraulic channel erosion control, slope and fill stabilization, landslide risk assessment, groundwater monitoring, and assessment and remediation of contamination. In addition, geological engineers are included on design teams that develop solutions to surface hazards, groundwater remediation, underground and surface excavation projects, and resource management. Like mining engineers, geological engineers also conduct resource exploration campaigns, mine evaluation and feasibility assessments, and contribute to the ongoing efficiency, sustainability, and safety of active mining projects