Boiler design

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Sections of a steam locomotive showing the many fire-tubes which carry the hot gases of the fire through the boiler to heat the water and so create steam. Firetube boiler sections.PNG
Sections of a steam locomotive showing the many fire-tubes which carry the hot gases of the fire through the boiler to heat the water and so create steam.

Boiler design is the process of designing boilers used for various purposes. The main function of a boiler is to heat water to generate steam. Steam produced in a boiler can be used for a variety of purposes including space heating, sterilisation, drying, humidification and power generation. The temperature or condition of steam required for these applications is different, so boiler designs vary accordingly.

Contents

Modern design benefits

Boiler in the steam technology center at College of Engineering, Pune Steam Technology Centre.jpg
Boiler in the steam technology center at College of Engineering, Pune

Modern boiler design offers several benefits. In the past, improper design of boilers has caused explosions which led to loss of life and property. Modern designs attempt to avoid such mishaps. Further, mathematical modeling can determine how much space a boiler will need and the type of materials to be used. When the design specifications of a boiler are determined, design engineers can estimate a cost and time schedule for the construction.

Boiler design may be based upon:

Accessories and mountings are devices which form an integral part of boiler but are not mounted on it. They include economizers, superheaters, feed pumps and air pre-heaters. Accessories help in controlling and running the boiler efficiently. Certain common mountings (specifically those required by the Indian Boiler Act) include:

Related Research Articles

<span class="mw-page-title-main">Steam engine</span> Heat engine that performs mechanical work using steam as its working fluid

A steam engine is a heat engine that performs mechanical work using steam as its working fluid. The steam engine uses the force produced by steam pressure to push a piston back and forth inside a cylinder. This pushing force can be transformed, by a connecting rod and crank, into rotational force for work. The term "steam engine" is generally applied only to reciprocating engines as just described, not to the steam turbine. Steam engines are external combustion engines, where the working fluid is separated from the combustion products. The ideal thermodynamic cycle used to analyze this process is called the Rankine cycle. In general usage, the term steam engine can refer to either complete steam plants, such as railway steam locomotives and portable engines, or may refer to the piston or turbine machinery alone, as in the beam engine and stationary steam engine.

<span class="mw-page-title-main">Pressurized water reactor</span> Type of nuclear reactor

A pressurized water reactor (PWR) is a type of light-water nuclear reactor. PWRs constitute the large majority of the world's nuclear power plants. In a PWR, the primary coolant (water) is pumped under high pressure to the reactor core where it is heated by the energy released by the fission of atoms. The heated, high pressure water then flows to a steam generator, where it transfers its thermal energy to lower pressure water of a secondary system where steam is generated. The steam then drives turbines, which spin an electric generator. In contrast to a boiling water reactor (BWR), pressure in the primary coolant loop prevents the water from boiling within the reactor. All light-water reactors use ordinary water as both coolant and neutron moderator. Most use anywhere from two to four vertically mounted steam generators; VVER reactors use horizontal steam generators.

<span class="mw-page-title-main">Boiling water reactor</span> Type of nuclear reactor that directly boils water

A boiling water reactor (BWR) is a type of light water nuclear reactor used for the generation of electrical power. It is a design different from a Soviet graphite-moderated RBMK. It is the second most common type of electricity-generating nuclear reactor after the pressurized water reactor (PWR), which is also a type of light water nuclear reactor. The main difference between a BWR and PWR is that in a BWR, the reactor core heats water, which turns to steam and then drives a steam turbine. In a PWR, the reactor core heats water, which does not boil. This hot water then exchanges heat with a lower pressure system, which turns water into steam that drives the turbine. The BWR was developed by the Argonne National Laboratory and General Electric (GE) in the mid-1950s. The main present manufacturer is GE Hitachi Nuclear Energy, which specializes in the design and construction of this type of reactor.

<span class="mw-page-title-main">Boiler</span> Closed vessel in which fluid is heated

A boiler is a closed vessel in which fluid is heated. The fluid does not necessarily boil. The heated or vaporized fluid exits the boiler for use in various processes or heating applications, including water heating, central heating, boiler-based power generation, cooking, and sanitation.

<span class="mw-page-title-main">Water heating</span> Thermodynamic process that uses energy sources to heat water

Water heating is a heat transfer process that uses an energy source to heat water above its initial temperature. Typical domestic uses of hot water include cooking, cleaning, bathing, and space heating. In industry, hot water and water heated to steam have many uses.

<span class="mw-page-title-main">Central heating</span> Type of heating system

A central heating system provides warmth to a number of spaces within a building from one main source of heat. It is a component of heating, ventilation, and air conditioning systems, which can both cool and warm interior spaces.

<span class="mw-page-title-main">Injector</span> Type of pump using high pressure fluid to entrain a lower pressure fluid

An injector is a system of ducting and nozzles used to direct the flow of a high-pressure fluid in such a way that a lower pressure fluid is entrained in the jet and carried through a duct to a region of higher pressure. It is a fluid-dynamic pump with no moving parts except a valve to control inlet flow. A steam injector is a typical application of the principle used to deliver cold water to a boiler against its own pressure, using its own live or exhaust steam, replacing any mechanical pump. When first developed, its operation was intriguing because it seemed paradoxical, almost like perpetual motion, but it was later explained using thermodynamics. Other types of injector may use other pressurised motive fluids such as air.

<span class="mw-page-title-main">Fire-tube boiler</span> Type of boiler

A fire-tube boiler is a type of boiler in which hot gases pass from a fire through one or more tubes running through a sealed container of water. The heat of the gases is transferred through the walls of the tubes by thermal conduction, heating the water and ultimately creating steam.

Passive nuclear safety is a design approach for safety features, implemented in a nuclear reactor, that does not require any active intervention on the part of the operator or electrical/electronic feedback in order to bring the reactor to a safe shutdown state, in the event of a particular type of emergency. Such design features tend to rely on the engineering of components such that their predicted behaviour would slow down, rather than accelerate the deterioration of the reactor state; they typically take advantage of natural forces or phenomena such as gravity, buoyancy, pressure differences, conduction or natural heat convection to accomplish safety functions without requiring an active power source. Many older common reactor designs use passive safety systems to a limited extent, rather, relying on active safety systems such as diesel powered motors. Some newer reactor designs feature more passive systems; the motivation being that they are highly reliable and reduce the cost associated with the installation and maintenance of systems that would otherwise require multiple trains of equipment and redundant safety class power supplies in order to achieve the same level of reliability. However, weak driving forces that power many passive safety features can pose significant challenges to effectiveness of a passive system, particularly in the short term following an accident.

<span class="mw-page-title-main">Thermal power station</span> Power plant that generates electricity from heat energy

A thermal power station is a type of power station in which heat energy is converted to electrical energy. In a steam-generating cycle heat is used to boil water in a large pressure vessel to produce high-pressure steam, which drives a steam turbine connected to an electrical generator. The low-pressure exhaust from the turbine enters a steam condenser where it is cooled to produce hot condensate which is recycled to the heating process to generate more high pressure steam. This is known as a Rankine cycle.

A deaerator is a device that removes oxygen and other dissolved gases from liquids and pumpable compounds.

<span class="mw-page-title-main">Surface condenser</span> Steam engine component

A surface condenser is a water-cooled shell and tube heat exchanger installed to condense exhaust steam from a steam turbine in thermal power stations. These condensers are heat exchangers which convert steam from its gaseous to its liquid state at a pressure below atmospheric pressure. Where cooling water is in short supply, an air-cooled condenser is often used. An air-cooled condenser is however, significantly more expensive and cannot achieve as low a steam turbine exhaust pressure as a water-cooled surface condenser.

<span class="mw-page-title-main">Condensate pump</span>

A condensate pump is a specific type of pump used to pump the condensate (water) produced in an HVAC, refrigeration, condensing boiler furnace, or steam system.

<span class="mw-page-title-main">Evaporator</span> Machine transforming a liquid into a gas

An evaporator is a device used to turn the liquid form of a chemical substance, such as water, into a vapor.

<span class="mw-page-title-main">Electric steam boiler</span>

An electric steam boiler is a type of boiler where the steam is generated using electricity, rather than through the combustion of a fuel source. Such boilers are used to generate steam for process purposes in many locations, for example laundries, food processing factories and hospitals. Although they are more expensive to run than gas-fired or oil-fired boilers they are popular because of their simplicity and ease of use. Because of the large currents required, they are normally run from a three-phase electricity supply. They convert electrical energy into thermal energy with almost 100% efficiency but the overall thermal efficiency is variable, depending on the efficiency with which the electricity is generated.

<span class="mw-page-title-main">High Marnham Power Station</span> Former coal-fired power station in England

High Marnham Power Station was a coal fuelled power station in Nottinghamshire, to the west of the River Trent, approximately 0.5 miles (0.8 km) north of the village of Marnham. Construction began in 1954, power generation commenced in 1959, and the station became fully operational in 1962. The plant operated until 2003 when it was decommissioned, though the cooling towers weren't demolished until 2012.

Boilers for generating steam or hot water have been designed in countless shapes, sizes and configurations. An extensive terminology has evolved to describe their common features. This glossary provides definitions for these terms.

<span class="mw-page-title-main">Hydronic balancing</span>

Hydronic balancing, also called hydraulic balancing, is the process of optimizing the distribution of water in a building's hydronic heating or cooling system by equalizing the system pressure to provide the intended indoor climate at optimum energy efficiency and minimal operating cost.

<span class="mw-page-title-main">GE BWR</span>

General Electric's BWR product line of boiling water reactors represents the designs of a relatively large (~18%) percentage of the commercial fission reactors around the world.

Circulation evaporators are a type of evaporating unit designed to separate mixtures unable to be evaporated by a conventional evaporating unit. Circulation evaporation incorporates the use of both heat exchangers and flash separation units in conjunction with circulation of the solvent in order to remove liquid mixtures without conventional boiling. There are two types of Circulation Evaporation; Natural Circulation Evaporators and Forced Circulation Evaporators, both of which are still currently used in industry today, although forced Circulation systems, which have a circulation pump as opposed to natural systems with no driving force, have a much wider range of appropriate uses.

References

  1. Brad Buecker (2002), Basics of boiler and HRSG design, p. 59, ISBN   978-0-87814-795-3
  2. "Elements of Workshop Technology", S Hajra Choudhury, Nirjhar Joy

Bibliography