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Occupation | |
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Occupation type | Vocational |
Activity sectors | Construction Industrial manufacturing Shipbuilding |
Description | |
Education required | Apprenticeship |
Related jobs | Welder |
A boilermaker is a tradesperson who fabricates steels, iron, or copper into boilers and other large containers intended to hold hot gas or liquid, as well as maintains and repairs boilers and boiler systems. [1]
Although the name originated from craftsmen who made boilers, boilermakers in fact assemble, maintain, and repair other large vessels and closed vats.
The boilermaker trade evolved from industrial blacksmithing; in the early nineteenth century, a boilermaker was called a boilersmith . The involvement of boilermakers in the shipbuilding and engineering industries came about because of the changeover from wood to iron as a construction material. It was often easier, and less expensive, to hire a boilermaker who was already in the shipyard--fabricating iron boilers for wooden steamships--to build a ship. This overlap of skills could extend to anything large and made of iron--or later, steel. In the UK, this effective monopoly over an important skill of the industrial revolution led to boilermakers being labeled 'the labour aristocracy" by historians. [2]
Boilermaking, welding, and fitting tubes can be a full-time requirement at power plants. Stress fractures, leaks, and corrosion demand continual repair or replacement resulting from operation at very high steam pressures. Other boilermakers might work seasonally or on an individual project such as re-fitting a boiler in a seagoing vessel or remodeling a steam plant.
Boiler repair can be a high-value, high-cost service since even the smallest steam boilers for dry cleaners and tailors can cost upwards of $20,000 to replace.[ citation needed ]
In the United States, many boilermakers are employed in repairing, repiping, and re-tubing commercial steam and hot water boilers used for heating and domestic hot water in commercial buildings and multi-family dwellings. [1] Sometimes these boilers are referred to as pressure vessels. Generally, a pressure vessel is a storage tank or vessel that has been designed to operate at pressures above 15 psi (1.03 bar; 103 kPa).
The two main responsibilities of boilermakers are the use of oxy-acetylene gas torch sets to cut or gouge steel plate and tubes, followed by gas tungsten arc welding (GTAW), shielded metal arc welding (SMAW), or gas metal arc welding (GMAW) to attach and mend the cut sections of tubes and steel plates. [1]
Boilermakers usually go through a formal apprenticeship which includes about four years of paid on-the-job training combined with classroom instruction. Unions and many employers offer these apprenticeships. To become an apprentice, one must be at least 18 years old and have a high school diploma or GED. Attending a trade or technical school combined with employer-provided training can accelerate the learning curve. [3]
According to U. S. Census Bureau data of 2012, boilermakers are the most male "saturated" job in the USA, having a share of 99.8 % males and 0.2 % females. [4]
Boiler repair in the United States is governed by the National Board of Boiler and Pressure Vessel Inspectors and the American Society of Mechanical Engineers (ASME) under a classification called R Stamp Welding. In order to perform R Stamp welds and repairs, boilermakers are tested and certified in the quality of their weld joints through a rigorous testing procedure. R stamps are issued to companies that have existing ASME code stamps issued for construction and whose quality control system covers repairs or follow the guidelines set up by ASME to obtain an R stamp. Welders identify their welds by stamping their identifying welder number adjacent to their completed weld with a set of steel stencils. [5]
Welding, fitting, and installing the tubes and accessories that attach to the boiler can also be performed by boilermakers, and is governed by the same organizations as R Stamp Welding. This certification is called Power Piping and is governed by ASME Code section B31.1. [6]
The International Brotherhood of Boilermakers, Iron Ship Builders, Blacksmiths, Forgers and Helpers is a labor union for boilermakers in Canada and the United States.
In the UK, boilermakers traditionally joined the Boilermakers Society which merged with the General and Municipal Workers' Union (GMWU), then an unskilled union, to form the modern GMB which still maintains a "craft section" largely for boilermakers.
This article's list of people may not follow Wikipedia's verifiability policy.(August 2024) |
Plumbing is any system that conveys fluids for a wide range of applications. Plumbing uses pipes, valves, plumbing fixtures, tanks, and other apparatuses to convey fluids. Heating and cooling (HVAC), waste removal, and potable water delivery are among the most common uses for plumbing, but it is not limited to these applications. The word derives from the Latin for lead, plumbum, as the first effective pipes used in the Roman era were lead pipes.
A flange is a protruded ridge, lip or rim, either external or internal, that serves to increase strength ; for easy attachment/transfer of contact force with another object ; or for stabilizing and guiding the movements of a machine or its parts. Flanges are often attached using bolts in the pattern of a bolt circle.
A boiler is a closed vessel in which fluid is heated. The fluid does not necessarily boil. The heated or vaporized fluid exits the boiler for use in various processes or heating applications, including water heating, central heating, boiler-based power generation, cooking, and sanitation.
A welder is a person or equipment that fuses materials together. The term welder refers to the operator, the machine is referred to as the welding power supply. The materials to be joined can be metals or varieties of plastic or polymer. Welders typically have to have good dexterity and attention to detail, as well as technical knowledge about the materials being joined and best practices in the field.
A hydrostatic test is a way in which pressure vessels such as pipelines, plumbing, gas cylinders, boilers and fuel tanks can be tested for strength and leaks. The test involves filling the vessel or pipe system with a liquid, usually water, which may be dyed to aid in visual leak detection, and pressurization of the vessel to the specified test pressure. Pressure tightness can be tested by shutting off the supply valve and observing whether there is a pressure loss. The location of a leak can be visually identified more easily if the water contains a colorant. Strength is usually tested by measuring permanent deformation of the container.
The American Society of Mechanical Engineers (ASME) is an American professional association that, in its own words, "promotes the art, science, and practice of multidisciplinary engineering and allied sciences around the globe" via "continuing education, training and professional development, codes and standards, research, conferences and publications, government relations, and other forms of outreach." ASME is thus an engineering society, a standards organization, a research and development organization, an advocacy organization, a provider of training and education, and a nonprofit organization. Founded as an engineering society focused on mechanical engineering in North America, ASME is today multidisciplinary and global.
A pressure vessel is a container designed to hold gases or liquids at a pressure substantially different from the ambient pressure.
Within industry, piping is a system of pipes used to convey fluids from one location to another. The engineering discipline of piping design studies the efficient transport of fluid.
A deaerator is a device that is used for the removal of dissolved gases like oxygen from a liquid.
Welder certification, is a process which examines and documents a welder's capability to create welds of acceptable quality following a well defined welding procedure.
A pipe is a tubular section or hollow cylinder, usually but not necessarily of circular cross-section, used mainly to convey substances which can flow — liquids and gases (fluids), slurries, powders and masses of small solids. It can also be used for structural applications; hollow pipe is far stiffer per unit weight than solid members.
A fitting or adapter is used in pipe systems to connect sections of pipe or tube, adapt to different sizes or shapes, and for other purposes such as regulating fluid flow. These fittings are used in plumbing to manipulate the conveyance of fluids such as water for potatory, irrigational, sanitary, and refrigerative purposes, gas, petroleum, liquid waste, or any other liquid or gaseous substances required in domestic or commercial environments, within a system of pipes or tubes, connected by various methods, as dictated by the material of which these are made, the material being conveyed, and the particular environmental context in which they will be used, such as soldering, mortaring, caulking, plastic welding, welding, friction fittings, threaded fittings, and compression fittings.
A pipefitter or steamfitter is a tradesman who installs, assembles, fabricates, maintains, and repairs mechanical piping systems. Pipefitters usually begin as helpers or apprentices. Journeyman pipefitters deal with industrial/commercial/marine piping and heating/cooling systems. Typical industrial process pipe is under high pressure, which requires metals such as carbon steel, stainless steel, and many different alloy metals fused together through precise cutting, threading, grooving, bending, and welding. A plumber concentrates on lower pressure piping systems for sewage and potable tap water in the industrial, commercial, institutional, or residential atmosphere. Utility piping typically consists of copper, PVC, CPVC, polyethylene, and galvanized pipe, which is typically glued, soldered, or threaded. Other types of piping systems include steam, ventilation, hydraulics, chemicals, fuel, and oil.
A boiler or steam generator is a device used to create steam by applying heat energy to water. Although the definitions are somewhat flexible, it can be said that older steam generators were commonly termed boilers and worked at low to medium pressure but, at pressures above this, it is more usual to speak of a steam generator.
Thermowells are cylindrical fittings used to protect temperature sensors installed to monitor industrial processes. A thermowell consists of a tube closed at one end and mounted on the wall of the piping or vessel within which the fluid of interest flows. A temperature sensor, such as a thermometer, thermocouple, or resistance temperature detector, is inserted in the open end of the tube, which is usually in the open air outside the piping or vessel and any thermal insulation.
The ASME Boiler & Pressure Vessel Code (BPVC) is an American Society of Mechanical Engineers (ASME) standard that regulates the design and construction of boilers and pressure vessels. The document is written and maintained by volunteers chosen for their technical expertise. The ASME works as an accreditation body and entitles independent third parties to inspect and ensure compliance to the BPVC.
A pipe support or pipe hanger is a designed element that transfer the load from a pipe to the supporting structures. The load includes the weight of the pipe proper, the content that the pipe carries, all the pipe fittings attached to pipe, and the pipe covering such as insulation. The four main functions of a pipe support are to anchor, guide, absorb shock, and support a specified load. Pipe supports used in high or low temperature applications may contain insulation materials. The overall design configuration of a pipe support assembly is dependent on the loading and operating conditions.
ASME is a non-profit organization that continues to develop and maintains nearly 600 codes and standards in a wide range of disciplines. Some of which includes the Boiler and Pressure Vessel Code (BPVC), Elevators and Escalators, Piping and Pipelines, Bioprocessing Equipment (BPE), Nuclear Facility Applications (NQA), Process Performance Test Codes (PTC), and Valves, Flanges, Fittings and Gaskets (B16).
Post weld heat treatment (PWHT) is a controlled process in which a material that has been welded is reheated to a temperature below its lower critical transformation temperature, and then it is held at that temperature for a specified amount of time. It is often referred to as being any heat treatment performed after welding; however, within the oil, gas, petrochemical and nuclear industries, it has a specific meaning. Industry codes, such as the ASME Pressure Vessel and Piping Codes, often require mandatory performance of PWHT on certain materials to ensure a safe design with optimal mechanical and metallurgical properties.