Minjur Seawater Desalination Plant

Last updated

Minjur Desalination Plant
India Tamil Nadu location map.svg
Red pog.svg
Location within Tamil Nadu
India location map.svg
Red pog.svg
Minjur Seawater Desalination Plant (India)
Minjur Seawater Desalination Plant
Desalination plant
Location Kattupalli, Tiruvallur district
Coordinates 13°19′0.77″N80°20′17.12″E / 13.3168806°N 80.3380889°E / 13.3168806; 80.3380889 Coordinates: 13°19′0.77″N80°20′17.12″E / 13.3168806°N 80.3380889°E / 13.3168806; 80.3380889
Estimated output100 megalitres per day
Cost 5.15 billion (€91 million)
Technology Reverse Osmosis
Operation date25 July 2010 (2010-07-25)

The Minjur Desalination Plant is a reverse osmosis, water desalination plant at Kattupalli village, a northern suburb of Chennai, India, on the coast of the Bay of Bengal that supplies water to the city of Chennai. Built on a 60-acre site, it is the largest desalination plant in India. Construction works were carried out by the Indian company IVRCL and the Spanish company Abengoa, under the direction of the Project Manager Fernando Portillo Vallés and the Construction Manager Juan Ignacio Jiménez-Velasco, who returned to Europe after the inauguration of the plant to work on renewable energy projects. [1] Originally scheduled to be operational by January 2009, the work on the plant was delayed due to Cyclone Nisha in October 2008, which damaged a portion of the completed marine works and destroyed the cofferdam meant for the installation of transition pipes. [1] The trial runs were completed in June 2010 and the plant was opened in July 2010. [1] Water from the plant will be utilised chiefly for industrial purposes such as the Ennore Port and North Chennai Thermal Power Station. However, during droughts, water from the plant will be supplied to the public, serving an estimated population of 1,000,000. [1]

Contents

Water scarcity in the city

Being a city that depends extensively on ground water, replenished by an average annual rainfall of 1,276 mm, Chennai experiences a chronic water problem. The city receives about 985 Million-Liters-per-Day (MLD) of water from ground and surface water sources, against the demand of 1,200 MLD. Due to an increased usage of groundwater, underground aquifers are being depleted at a rapid rate. By 2031, the demand is expected to increase to about 2,700 MLD. [1]

To alleviate the freshwater problems, the state government decided to implement desalination of sea water. Initially, a 100 MLD plant was planned at Minjur, followed by another plant with equal capacity at Nemmeli. [1] A third plant with a capacity of 200 MLD has been planned at Pattipulam, south of Nemmeli[ citation needed ] to address the overall supply deficit of 400 MLD. [2]

Chennai Water Desalination Limited

Chennai Water Desalination Ltd. (CWDL) is a special purpose vehicle of IVRCL Infrastructure & Projects Ltd. and Befesa Agua of Spain, created in 2005 to design, build, own and operate the seawater desalination plant for the Chennai Metro Water Supply and Sewerage Board (CMWSSB). [3] In September 2005, the CMWSSB signed a bulk water purchase agreement with CWDL to purchase water from the plant at a cost of 48.66/m3 (US$1.03/m3). The water to industries is sold at a rate of 60/m3 (US$1.27/m3). At the end of the 25-year agreement, the plant will be transferred to the state government. [1]

With an installed capacity to produce 100 million liters of drinking water per day, it is the largest such plant in India. [3] Commercial operations began on 25 July 2010, and average production has been 90 MLD. [4]

Operations

Reverse osmosis (RO) technology is employed at the plant to desalinate the sea water, which contains up to 6.4 ppm aluminium and about 50 NTU of turbidity. [1] Energy recovery units help increase the efficiency of the system by recovering kinetic energy from the brine solution and transferring the same to the desalinated water that has passed through the osmotic membrane. [5]

Pre-treatment of the raw sea water includes coagulation-flocculation, gravity, and pressure filtration. The filtered water is then pumped to the plant where it undergoes various preliminary treatments before being passed through the RO trains. The water is then forced through the RO membranes at high pressure. The membranes retain the salts and pass on the desalinated water to the next stage, namely, the post-treatment process. The treated water is then flavoured and stored in a 20 MLD[ dubious ] underground water tank, from where it is pumped to the Red Hills reservoir and then released into the city grid. [1]

The RO technology of the plant produces 100 MLD of desalinated water from 273 MLD of sea water.

Components

The plant consists of 8,600 sea water reverse osmosis (RO) membranes, 248 pressure vessels, 115 pressure exchangers, 5 high-pressure pumps, 16 pressure filter vessels, electrical, automation and control systems and 1,200 m of HDPE pipelines of 1,600 mm diameter. The CMWSSB laid a 33 km pipeline at a cost of 930 million (US$20 million) to carry the treated fresh water from Minjur to Red Hills. The project also included infrastructure for the collection of seawater, including a 110 kV/22 kV sub-station built by the Tamil Nadu Electricity Board for uninterrupted power supply to the desalination plant. Before construction of the plant, studies were also conducted on the environmental impact on the livelihoods of fishermen and other communities and the impact of high saline discharge on the fisheries and turtle nesting. [1]

Seawater intake system

A reinforced concrete cylindrical intake well of 5 m diameter and 4 m height has been installed nearly 600 m from the shore at a depth of 9 m. A stainless steel screen sits atop the well. The sea water intake pipeline enters the well at the bottom. The HDPE pipeline is 1,600 mm in diameter. It was welded using butt fusion welding machines on the shore before being floated out to the sea and being sunk along the required alignment. The pipeline empties the water into a sea water intake sump on the shore where 3 vertical turbine pumps of variable discharge up to a maximum of 4,000 cum/hr each are used to pump water into the plant. The average intake flow is 9,000 to 10,000 cum/hr, and the average product water output of the plant is about 4,000 cum/hr. The system is designed to work as a self-priming suction for sea water intake.

The plant also has 5 additional intake lines of 560 mm OD as a stand-by intake system. These pipelines have a separate pump house where centrifugal pumps of discharge up to a maximum of 1,500 cum/hr each have been installed. The marine works subcontract (involving laying of the intake pipelines, intake structures and outfall pipeline) was executed by Flowline Systems Pvt Ltd. [6]

Cost

Chennai Metrowater purchases water from the plant for 48.66 per kilolitre of water in accordance with the bulk water purchase agreement with Chennai Water Desalination Limited, a special purpose vehicle promoted by IVRCL. The tariff is high compared to the plant at Nemmeli since the company that has set up the plant also has to add in capital and operations costs. [7] As of 2019, the plant caters to 1 million residents in North Chennai. [8]

See also

Related Research Articles

<span class="mw-page-title-main">Desalination</span> Removal of salts from water

Desalination is a process that takes away mineral components from saline water. More generally, desalination refers to the removal of salts and minerals from a target substance, as in soil desalination, which is an issue for agriculture. Saltwater is desalinated to produce water suitable for human consumption or irrigation. The by-product of the desalination process is brine. Desalination is used on many seagoing ships and submarines. Most of the modern interest in desalination is focused on cost-effective provision of fresh water for human use. Along with recycled wastewater, it is one of the few rainfall-independent water resources.

<span class="mw-page-title-main">Forward osmosis</span>

Forward osmosis (FO) is an osmotic process that, like reverse osmosis (RO), uses a semi-permeable membrane to effect separation of water from dissolved solutes. The driving force for this separation is an osmotic pressure gradient, such that a "draw" solution of high concentration, is used to induce a net flow of water through the membrane into the draw solution, thus effectively separating the feed water from its solutes. In contrast, the reverse osmosis process uses hydraulic pressure as the driving force for separation, which serves to counteract the osmotic pressure gradient that would otherwise favor water flux from the permeate to the feed. Hence significantly more energy is required for reverse osmosis compared to forward osmosis.

In the oil industry, waterflooding or water injection is where water is injected into the oil reservoir, to maintain the pressure, or to drive oil towards the wells, and thereby increase production. Water injection wells may be located on- and offshore, to increase oil recovery from an existing reservoir.

Multi-stage flash distillation (MSF) is a water desalination process that distills sea water by flashing a portion of the water into steam in multiple stages of what are essentially countercurrent heat exchangers. Current MSF facilities may have as many as 30 stages.

Physical plant, mechanical plant or industrial plant refers to the necessary infrastructure used in operation and maintenance of a given facility. The operation of these facilities, or the department of an organization which does so, is called "plant operations" or facility management. Industrial plant should not be confused with "manufacturing plant" in the sense of "a factory". This is a holistic look at the architecture, design, equipment, and other peripheral systems linked with a plant required to operate or maintain it.

Solar desalination is a desalination technique powered by solar energy. The two common methods are direct (thermal) and indirect (photovoltaic).

<span class="mw-page-title-main">Osmotic power</span> Energy available from the difference in the salt concentration between seawater and river water

Osmotic power, salinity gradient power or blue energy is the energy available from the difference in the salt concentration between seawater and river water. Two practical methods for this are reverse electrodialysis (RED) and pressure retarded osmosis (PRO). Both processes rely on osmosis with membranes. The key waste product is brackish water. This byproduct is the result of natural forces that are being harnessed: the flow of fresh water into seas that are made up of salt water.

<span class="mw-page-title-main">Reverse osmosis plant</span> Type of water purification plant

A reverse osmosis plant is a manufacturing plant where the process of reverse osmosis takes place. Reverse osmosis is a common process to purify or desalinate contaminated water by forcing water through a membrane. Water produced by reverse osmosis may be used for a variety of purposes, including desalination, wastewater treatment, concentration of contaminants, and the reclamation of dissolved minerals. An average modern reverse osmosis plant needs six kilowatt-hours of electricity to desalinate one cubic metre of water. The process also results in an amount of salty briny waste. The challenge for these plants is to find ways to reduce energy consumption, use sustainable energy sources, improve the process of desalination and to innovate in the area of waste management to deal with the waste. Self-contained water treatment plants using reverse osmosis, called reverse osmosis water purification units, are normally used in a military context.

A solar-powered desalination unit produces potable water from saline water through direct or indirect methods of desalination powered by sunlight. Solar energy is the most promising renewable energy source due to its ability to drive the more popular thermal desalination systems directly through solar collectors and to drive physical and chemical desalination systems indirectly through photovoltaic cells.

<span class="mw-page-title-main">CETO</span>

CETO is a wave-energy technology that converts kinetic energy from ocean swell into electrical power and directly desalinates freshwater through reverse osmosis. The technology was developed and tested onshore and offshore in Fremantle, Western Australia. In early 2015 a CETO 5 production installation was commissioned and connected to the grid. As of January 2016 all the electricity generated is being purchased to contribute towards the power requirements of HMAS Stirling naval base at Garden Island, Western Australia. Some of the energy will also be used directly to desalinate water.

<span class="mw-page-title-main">Pressure exchanger</span> Device for exchanging pressure between two fluids

A pressure exchanger transfers pressure energy from a high pressure fluid stream to a low pressure fluid stream. Many industrial processes operate at elevated pressures and have high pressure waste streams. One way of providing a high pressure fluid to such a process is to transfer the waste pressure to a low pressure stream using a pressure exchanger.

Reverse osmosis (RO) is a water purification process that uses a partially permeable membrane to separate ions, unwanted molecules and larger particles from drinking water. In reverse osmosis, an applied pressure is used to overcome osmotic pressure, a colligative property that is driven by chemical potential differences of the solvent, a thermodynamic parameter. Reverse osmosis can remove many types of dissolved and suspended chemical species as well as biological ones (principally bacteria) from water, and is used in both industrial processes and the production of potable water. The result is that the solute is retained on the pressurized side of the membrane and the pure solvent is allowed to pass to the other side. To be "selective", this membrane should not allow large molecules or ions through the pores (holes), but should allow smaller components of the solution (such as solvent molecules, e.g., water, H2O) to pass freely.

Water supply and sanitation in Israel are intricately linked to the historical development of Israel. Because rain falls only in the winter, and largely in the northern part of the country, irrigation and water engineering are considered vital to the country's economic survival and growth. Large scale projects to desalinate seawater, direct water from rivers and reservoirs in the north, make optimal use of groundwater, and reclaim flood overflow and sewage have been undertaken. Among them is the National Water Carrier, carrying water from the country's biggest freshwater lake, the Sea of Galilee, to the northern part of the Negev desert through channels, pipes and tunnels. Israel's water demand today outstrips available conventional water resources. Thus, in an average year, Israel relies for about half of its water supply on unconventional water resources, including reclaimed water and desalination. A particularly long drought in 1998–2002 had prompted the government to promote large-scale seawater desalination.

<span class="mw-page-title-main">Adelaide Desalination Plant</span>

The Adelaide Desalination plant (ADP), formerly known as the Port Stanvac Desalination Plant, is a sea water reverse osmosis desalination plant located in Lonsdale, South Australia which has the capacity to provide the city of Adelaide with up to 50% of its drinking water needs.

<span class="mw-page-title-main">Seawater desalination in Australia</span>

Australia is the driest habitable continent on Earth and its installed desalination capacity has been increasing. Until a few decades ago, Australia met its demands for water by drawing freshwater from dams and water catchments. As a result of the water supply crisis during the severe 1997–2009 drought, state governments began building desalination plants that purify seawater using reverse osmosis technology. Approximately one percent of the world's drinkable water originates from desalination plants.

Chennai Metropolitan Water Supply and Sewerage Board, known shortly as CMWSSB, is a statutory board of Government of Tamil Nadu which provides water supply and sewage treatment to the city of Chennai and areas around it.

The Nemmeli Desalination Plant is a water desalination plant at Nemmeli, Chennai, on the coast of the Bay of Bengal that supplies water to the city of Chennai. Initially the desalination plant experienced operational issues since the beginning and was shut down most of the time as contractor had installed the desalination plant without dissolved air floatation units leading to severe and regular choking of filters. It is located about 35 km south of the city centre, along the East Coast Road. Built at an exorbitant cost of 5,333.8 million, the plant is the second desalination plant in the city after the 100-MLD plant at Minjur and itself has a capacity to treat 100 million litres of seawater a day.

The coastal city of Chennai has a metropolitan population of 10.6 million as per 2019 census. As the city lacks a perennial water source, catering the water requirements of the population has remained an arduous task. On 18 June 2019, the city's reservoirs ran dry, leaving the city in severe crisis.

There are approximately 16,000 operational desalination plants, located across 177 countries, which generate an estimated 95 million m3/day of freshwater. Micro desalination plants operate near almost every natural gas or fracking facility in the United States. Furthermore, micro desalination facilities exist in textile, leather, food industries, etc.

The low-temperature distillation (LTD) technology is the first implementation of the direct spray distillation (DSD) process. The first large-scale units are now in operation for desalination. The process was first developed by scientists at the University of Applied Sciences in Switzerland, focusing on low-temperature distillation in vacuum conditions, from 2000 to 2005.

References

  1. 1 2 3 4 5 6 7 8 9 10 "Minjur Desalination Plant, Tamil Nadu, India". Water-Technology.net. Retrieved 7 January 2013.
  2. "Desalination plant project report being readied". The Hindu. 7 January 2011. Retrieved 7 January 2012.
  3. 1 2 "Minjur desalination plant inauguration today". The Hindu. 31 July 2010. Retrieved 6 January 2012.
  4. "Commencement of operations of Chennai Water Desalination Ltd". The Economic Times. 9 August 2010. Retrieved 7 January 2012.
  5. "Minjur Seawater Desalination Plant" (PDF). Energy Recovery Inc. Archived from the original (PDF) on 21 November 2011. Retrieved 7 January 2012.
  6. "Projects of Flowline Systems Pvt. Ltd". Flowline Systems Pvt. Ltd. Archived from the original on 19 April 2011. Retrieved 7 January 2012.
  7. Lakshmi, K. (19 April 2012). "Work on pipeline for Nemmeli desalination plant complete". The Hindu. Chennai: The Hindu. Retrieved 7 January 2013.
  8. Lakshmi, K. (18 October 2019). "Work on a third desalination plant in Nemmeli to begin by October-end". The Hindu. Chennai: Kasturi & Sons. p. 2. Retrieved 28 December 2019.