The Bosch reaction is a catalytic chemical reaction between carbon dioxide (CO2) and hydrogen (H2) that produces elemental carbon (C,graphite), water, and a 10% return of invested heat. CO2 is usually reduced by H2 to carbon in presence of a catalyst (e.g. iron (Fe)) and requires a temperature level of 530–730 °C (986–1,346 °F). [1] [2]
The overall reaction is as follows:
The above reaction is actually the result of two reactions. The first reaction, the reverse water gas shift reaction, is a fast one:
The second reaction is the rate determining step:
The overall reaction produces 2.3×103 joules for every gram of carbon dioxide reacted at 650 °C. Reaction temperatures are in the range of 450 to 600 °C.
The reaction can be accelerated in the presence of an iron, cobalt or nickel catalyst. Ruthenium also serves to speed up the reaction.
Together with the Sabatier reaction, the Bosch reaction is studied as a way to remove carbon dioxide and to generate clean water aboard a space station. [3]
The reaction is also used to produce graphite for radiocarbon dating with Accelerator Mass Spectrometry.
The Bosch reaction is being investigated for use in maintaining space station life support. Though the Bosch reaction would present a completely closed hydrogen and oxygen cycle which only produces atomic carbon as waste, difficulties in maintaining its higher required temperature and properly handling carbon deposits mean that significantly more research will be required before a Bosch reactor can become a reality. One problem is that the production of elemental carbon tends to foul the catalyst's surface, which is detrimental to the reaction's efficiency.
The Haber process, also called the Haber–Bosch process, is the main industrial procedure for the production of ammonia. The German chemists Fritz Haber and Carl Bosch developed it in the first decade of the 20th century. The process converts atmospheric nitrogen (N2) to ammonia (NH3) by a reaction with hydrogen (H2) using an iron metal catalyst under high temperatures and pressures. This reaction is slightly exothermic (i.e. it releases energy), meaning that the reaction is favoured at lower temperatures and higher pressures. It decreases entropy, complicating the process. Hydrogen is produced via steam reforming, followed by an iterative closed cycle to react hydrogen with nitrogen to produce ammonia.
In chemistry and manufacturing, electrolysis is a technique that uses direct electric current (DC) to drive an otherwise non-spontaneous chemical reaction. Electrolysis is commercially important as a stage in the separation of elements from naturally occurring sources such as ores using an electrolytic cell. The voltage that is needed for electrolysis to occur is called the decomposition potential. The word "lysis" means to separate or break, so in terms, electrolysis would mean "breakdown via electricity."
Redox is a type of chemical reaction in which the oxidation states of a reactant change. Oxidation is the loss of electrons or an increase in the oxidation state, while reduction is the gain of electrons or a decrease in the oxidation state.
Syngas, or synthesis gas, is a mixture of hydrogen and carbon monoxide, in various ratios. The gas often contains some carbon dioxide and methane. It is principally used for producing ammonia or methanol. Syngas is combustible and can be used as a fuel. Historically, it has been used as a replacement for gasoline, when gasoline supply has been limited; for example, wood gas was used to power cars in Europe during WWII.
Industrial processes are procedures involving chemical, physical, electrical, or mechanical steps to aid in the manufacturing of an item or items, usually carried out on a very large scale. Industrial processes are the key components of heavy industry.
The Fischer–Tropsch process (FT) is a collection of chemical reactions that converts a mixture of carbon monoxide and hydrogen, known as syngas, into liquid hydrocarbons. These reactions occur in the presence of metal catalysts, typically at temperatures of 150–300 °C (302–572 °F) and pressures of one to several tens of atmospheres. The Fischer–Tropsch process is an important reaction in both coal liquefaction and gas to liquids technology for producing liquid hydrocarbons.
Steam reforming or steam methane reforming (SMR) is a method for producing syngas (hydrogen and carbon monoxide) by reaction of hydrocarbons with water. Commonly natural gas is the feedstock. The main purpose of this technology is hydrogen production. The reaction is represented by this equilibrium:
The Sabatier reaction or Sabatier process produces methane and water from a reaction of hydrogen with carbon dioxide at elevated temperatures and pressures in the presence of a nickel catalyst. It was discovered by the French chemists Paul Sabatier and Jean-Baptiste Senderens in 1897. Optionally, ruthenium on alumina makes a more efficient catalyst. It is described by the following exothermic reaction:
The water–gas shift reaction (WGSR) describes the reaction of carbon monoxide and water vapor to form carbon dioxide and hydrogen:
The Claus process is the most significant gas desulfurizing process, recovering elemental sulfur from gaseous hydrogen sulfide. First patented in 1883 by the chemist Carl Friedrich Claus, the Claus process has become the industry standard.
Direct reduced iron (DRI), also called sponge iron, is produced from the direct reduction of iron ore into iron by a reducing gas which either contains elemental carbon or hydrogen. When hydrogen is used as the reducing gas there are no greenhouse gases produced. Many ores are suitable for direct reduction.
The Boudouard reaction, named after Octave Leopold Boudouard, is the redox reaction of a chemical equilibrium mixture of carbon monoxide and carbon dioxide at a given temperature. It is the disproportionation of carbon monoxide into carbon dioxide and graphite or its reverse:
A methane reformer is a device based on steam reforming, autothermal reforming or partial oxidation and is a type of chemical synthesis which can produce pure hydrogen gas from methane using a catalyst. There are multiple types of reformers in development but the most common in industry are autothermal reforming (ATR) and steam methane reforming (SMR). Most methods work by exposing methane to a catalyst at high temperature and pressure.
Gas-pak is a method used in the production of an anaerobic environment. It is used to culture bacteria which die or fail to grow in the presence of oxygen (anaerobes).
PROX is an acronym for PReferential OXidation, that refers to the preferential oxidation of carbon monoxide in a gas mixture by a catalyst. It is intended to remove trace amounts of CO from H2/CO/CO2 mixtures produced by steam reforming and water-gas shift. An ideal PROX catalyst preferentially oxidizes carbon monoxide (CO) using a heterogeneous catalyst placed upon a ceramic support. Catalysts include metals such as platinum, platinum/iron, platinum/ruthenium, gold nanoparticles as well as novel copper oxide/ceramic conglomerate catalysts.
Reactive flash volatilization (RFV) is a chemical process that rapidly converts nonvolatile solids and liquids to volatile compounds by thermal decomposition for integration with catalytic chemistries.
Carbon dioxide reforming is a method of producing synthesis gas from the reaction of carbon dioxide with hydrocarbons such as methane with the aid of noble metal catalysts. Synthesis gas is conventionally produced via the steam reforming reaction or coal gasification. In recent years, increased concerns on the contribution of greenhouse gases to global warming have increased interest in the replacement of steam as reactant with carbon dioxide.
Gábor Laurenczy is a Hungarian-Swiss chemist and academic. He is a Professor Emeritus at the École Polytechnique Fédérale de Lausanne. He is academician, External Member of the Hungarian Academy of Sciences.
The first time a catalyst was used in the industry was in 1746 by J. Roebuck in the manufacture of lead chamber sulfuric acid. Since then catalysts have been in use in a large portion of the chemical industry. In the start only pure components were used as catalysts, but after the year 1900 multicomponent catalysts were studied and are now commonly used in the industry.
The Kim reformer is a type of syngas plant invented by Hyun Yong Kim. It is a high temperature furnace, filled with steam and/or carbon dioxide gas and maintaining a thermal equilibrium at a temperature just above 1200 °C, in which the reforming reaction is at its thermodynamic equilibrium and carbonaceous substance is reformed with the highest efficiency.