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The EcoCute is the total hot water supply system from large hot water storage tank to home or domestic use, with hot water heating by air source heat pump mandatory use of supercritical carbon dioxide as the refrigerant. [1] [2] The hot water usage began for home or domestic bathing, kitchen, floor heating and others, later also become popular in economic activity area of manufacturing and trade. EcoCute is trademark and widely used in manufactures, market and users. EcoCute is the registered trademark of Kansai Electric Power Company applied in January 2001 and registered in June 2002. [3] [4]
Japanese word Eko (Eco) for Ecology (ja:エコロジー ) and Economy (ja:エコノミー ), Cute is a near homonym to kyūtō (給湯); literally "supply hot water" and Cute used instead of Kawaii (ja:可愛い ), all these words are wasei-eigo and frequently used broadly in general. [5]
Authentic name is "Residential heat pump water heaters" by JIS, however trademark naming simple and short "EcoCute" is much popular and general in public and market, unless authority use officially long Japanese wording of JIS C 9220 titled.
Historically Japanese people love bathing in hot spring or Onsen everywhere as seen listed hot springs. Communal bathhouse called Sentō is popular culture and bathroom Furo is in every family house and condominium. The survey conducted how many times of bathing in a week, everyday 77.2%, 3 to 4 times 11.1%, and 5 to 6 times 5.4% in September 2004. [15] The bathroom equipment rate is 95.5%, 49.598 million family houses and condominiums in 2008, surveyed by Statistics Bureau (Japan), rest of 4.5% family use Sentō or communal public bathing of onsen operated by local government. [16] In Japan in 1998, water heating (Kyuto (給湯, kyūtō)) accounted for 33.8% of typical domestic energy consumption, with air conditioner and kerosene heater heating accounting for another 26.9% and cooling by air conditioner another 2.3%. Most of the remaining 37% was spent on electrical home appliances, a field where 21st-century innovations in energy conservation began to make considerable energy savings. [17] This left hot water supply as the most difficult area for energy conservation, leaving a gap in the market for the EcoCute. By January 2005, Japanese companies were producing more than 450 models of EcoCute machines, and sales of domestic units increased 130–150% each year between 2001 and 2005. [18]
Denso first introduced the EcoCute outside Japan at the COP9 Milan, Italy on December 9, 2003. From 2007, Denso began concentrating on marketing the EcoCute in the EU. [19] [20] [7]
In Japan, the Japanese government incorporated the EcoCute into its CO2 reduction program under the Kyoto Protocol, mandating the installation of 5.2 million units in commercial and domestic properties by 2010. [21] Japanese Ministry of Economy, Trade and Industry prospects 14 million EcoCute system spread by fiscal year 2030 as of 2015. [22]
Fusanosuke Kuhara, founder of Hitachi, Ltd., made air conditioner for his own home use using compressed CO2 as refrigerant in 1917. [23] Thomas Midgley Jr. discovered dichlorodifluoromethane, a chlorinated fluorocarbon (CFC) known as freon in 1930. CFCs rapidly replaced traditional refrigerant substances, including CO2 (which proved hard to compress for domestic use [24] ), for use in heat pumps and refrigerators. From the 1980s, CFCs began to lose favor as refrigerant when their damaging effects on the ozone layer were discovered. Two alternative types of refrigrant, hydrofluorocarbons (HFCs) and hydrochlorofluorocarbons (HCFCs), also lost favor when they were identified as greenhouse gases. HCFCs were found to be more damaging to the ozone layer than originally thought. The Vienna Convention for the Protection of the Ozone Layer, the Montreal Protocol and the Kyoto Protocol call for the complete abandonment of such refrigerant by 2030.
In 1989, international concern about the effects of chlorofluorocarbons and hydrochlorofluorocarbons on the ozone layer, scientist Gustav Lorentzen and SINTEF patented a method for using CO2 as refrigerant in heating and cooling. Further research into CO2 refrigeration was then conducted at Shecco (Sustainable HEating and Cooling with CO2) in Brussels, Belgium, leading to increasing use of CO2 refrigerant technology in Europe. [24]
Denso in collaboration with Gustav Lorentzen, developed an automobile air conditioner using CO2 as refrigerant in 1993. They demonstrated the invention at the June 1998 International Institute of Refrigeration/Gustav Lorentzen Conference. [25] After the conference, CRIEPI and TEPCO approached Denso about developing a prototype air conditioner using natural refrigerant materials instead of freon. Together they produced 30 prototype EcoCute units for a year-long experimental installation at locations throughout Japan, from the cold climate of Hokkaidō to hotter Okinawa. After this successful feasibility study, Denso obtained a patent to compress CO2 refrigerant for use in a heat pump from SINTEF in September 2000.
The first commercial domestic EcoCute was marketed in Japan by Corona Corporation in May 2001, and several manufacturers sold there this year, and nine manufacturers were awarded by Minister of Economy, Trade and Industry, [10] cumulative total 300 thousand units in 2001 (fiscal year, April to March), 1.74 million units by 2008, and 9.01 million units by August 2023. [26] [27]
An EcoCute machine or system consists of heat pump unit and hot water storage tank unit.
Heat pump unit consist with components of auxiliary fan heater, two heat exchangers, gas compressor, ejector or expansion valve and refrigerant CO2 circulating piping. The following is functional sequence in heat pump unit. The sealed components of heat pump unit are serially connected with refrigerant CO2 gas in circulation. Heat pump unit is installed in outside of house or building, but in cold district unit to be installed inside.
The following is to describe cool/hot water flow via heat exchanger component of heat pump unit and water storage tank unit. Large hot water storage tank unit with volume range from 180L [31] to 560L [32] and installed in outside, but in cold district, tank to be installed inside to keep hot water from cold air outside. The storage tank has two inputs and two outputs, these are;
Cool water input and output are placed in lower portion of tank due to cool water is heavier than hot water in relative density and Hot water input and output are placed in higher portion of tank due to hot water is lighter in relative density. Water storage tank unit is a single tank, however to avoid unnecessarily decreasing temperature of hot water with cool and hot water too much mixture, a single tank has two small dual compartment of hot water storages within single hot water tank storage. [28]
On upper grade EcoCute implements two cool/hot water mixing valves, one for bath and other for kitchen at the same time use with hot water different temperature for example. [33]
One or two wireless remote control of size bit smaller than tablet is used for bath and/or kitchen or other places for example, to control temperature, make hot water timing for daytime or nighttime concerning electric power cost. Tablet size remote is usable any place by family.
JIS published revised version JIS C 9220:2018, 90 pages standard document in 2018, from initial version JIS C 9220:2011, that states with titled Residential heat pump water heaters and use refrigerant either CO2 or Hydrofluorocarbons (HFCs) for hot water storage tank unit as the single system, however EcoCute shoud use refrigerant CO2 due to Hydrofluorocarbons (HFCs) is greenhouse gas. [34] [14]
Refrigerant carbon dioxide (CO2) is numbered or coded as R-744 by ASHRAE standard 34. The EcoCute can derive three or more unit ratio of COP (Coefficient Of Performance) to heated hot water energy from outdoor air of two units and single unit input of electrical energy, resulting in reduced CO2 emissions compared to water heating only via electricity energy or natural gas burning. [35] [28] [36] The COP value changes on temperature of outside air and tap water feed in. [37] To produce 90 °C hot water, an EcoCute consumes 75% less electricity than an electric water heater, and costs 80% less than heating water by natural gas in Japan. [38] Also, by reducing use of fossil fuels, the EcoCute results 50% reduction in CO2 emissions. [39] Not considering upstream losses of input source energy, as one example reference value, the EcoCute's COP is 3.8 in industrial use, while electric power water heating is 1.0, and gas boiler is 0.88 including pilot light loss. [38]
Married couple in Gunma had been felt insomnia, headache, dizziness, nausea etc. health hazards caused possible low frequency sound, operation sound and vibration of EcoCute since February 2009 by husband and May by wife. Couple claimed to Consumer Affairs Agency for inspection and survey in 2012, and litigation to the house next door who own EcoCute. Conclusion of trial is reconciliation with approx. 2.7 million Japanese yen include health hazards and replacement of brand new EcoCute system, all fee covered by its mfg. and owners house builder in November 2013. Consumer Affairs Agency reported technical details in December 2014. [40] Yotaro Hatamura (ja:畑村洋太郎 ), chairman of the customer's safety survey committee in Consumer Affairs Agency asked manufacturers to make efforts to reduce the risk of health hazards from EcoCute on 19 December 2014.
Panasonic suit to court Saginomiya Seisakusho, Inc. (ja:鷺宮製作所 ) with approx. 1.933 billion Yen damages cost for 117,600 pieces defective part in EcoCute, procured from Saginomiya, replacement in March 2014. On the other hand, Saginomiya's rebuttal is wrongly generated ammonia from resin of part, that resin procured from Panasonic Electric Works (as Wor2ks became subsidiary of Panasonic in 2011) ingredient of that defected part. So that Saginomiya requested approx. 2.054 billion Yen to Panasonic. Non-disclosure agreement is between them so that exact detail is unknown. Mainichi Shimbun report concluded Saginomiya pay approx. 1.3 billion Yen to Panasonic in reconciliation in September 2018. [41]
Consumer Affairs Agency presents by product recall Web query site. Query with Japanese term. エコキュート (EcoCute), product recall for EcoCute is two cases only since 2001 EcoCute put into market, that CORONA EcoCute: Inspection and repair produced heat pump units which were procured from Panasonic [42] in 2005 to 2008, and Panasonic EcoCute: Inspection and repair produced in 2003 to 2013 since 2001 as of August 2024. Both case the responsible action taken by manufacture was from July 2014. Recalled trouble is salty environment, salt deposition, may cause compressing part (machine element) in heat pump unit, then would damage with low probability though, heat pump unit itself to be deformed. For instance, recall for air conditioner is 84 cases, 13 out of 84 are home use, mostly air conditioner on automobile/car since December 2003, and Passenger car is 2707 cases since oldest recall since 23 July 2002. [43]
The Japan Refrigeration and Air Conditioning Industry Association (JRAIA: 日本冷凍空調工業会) conducted satisfaction survey in January 2022 for 518 users nationwide of EcoCute who bought it between January 2020 and December 2021. The outcome is with pie chart, 47% satisfied, 47% somewhat satisfied, 5% somewhat dissatisfied, and rest 1% dissatisfied. [44]
Heating, ventilation, and air conditioning (HVAC) is the use of various technologies to control the temperature, humidity, and purity of the air in an enclosed space. Its goal is to provide thermal comfort and acceptable indoor air quality. HVAC system design is a subdiscipline of mechanical engineering, based on the principles of thermodynamics, fluid mechanics, and heat transfer. "Refrigeration" is sometimes added to the field's abbreviation as HVAC&R or HVACR, or "ventilation" is dropped, as in HACR.
A heat pump is a device that consumes energy to transfer heat from a cold heat sink to a hot heat sink. Specifically, the heat pump transfers thermal energy using a refrigeration cycle, cooling the cool space and warming the warm space. In cold weather, a heat pump can move heat from the cool outdoors to warm a house ; the pump may also be designed to move heat from the house to the warmer outdoors in warm weather. As they transfer heat rather than generating heat, they are more energy-efficient than other ways of heating or cooling a home.
Water heating is a heat transfer process that uses an energy source to heat water above its initial temperature. Typical domestic uses of hot water include cooking, cleaning, bathing, and space heating. In industry, hot water and water heated to steam have many uses.
Solar water heating (SWH) is heating water by sunlight, using a solar thermal collector. A variety of configurations are available at varying cost to provide solutions in different climates and latitudes. SWHs are widely used for residential and some industrial applications.
A chiller is a machine that removes heat from a liquid coolant via a vapor-compression, adsorption refrigeration, or absorption refrigeration cycles. This liquid can then be circulated through a heat exchanger to cool equipment, or another process stream. As a necessary by-product, refrigeration creates waste heat that must be exhausted to ambience, or for greater efficiency, recovered for heating purposes. Vapor compression chillers may use any of a number of different types of compressors. Most common today are the hermetic scroll, semi-hermetic screw, or centrifugal compressors. The condensing side of the chiller can be either air or water cooled. Even when liquid cooled, the chiller is often cooled by an induced or forced draft cooling tower. Absorption and adsorption chillers require a heat source to function.
A central heating system provides warmth to a number of spaces within a building from one main source of heat. It is a component of heating, ventilation, and air conditioning systems, which can both cool and warm interior spaces.
Supercritical carbon dioxide is a fluid state of carbon dioxide where it is held at or above its critical temperature and critical pressure.
An icemaker, ice generator, or ice machine may refer to either a consumer device for making ice, found inside a home freezer; a stand-alone appliance for making ice, or an industrial machine for making ice on a large scale. The term "ice machine" usually refers to the stand-alone appliance.
An absorption refrigerator is a refrigerator that uses a heat source to provide the energy needed to drive the cooling process. Solar energy, burning a fossil fuel, waste heat from factories, and district heating systems are examples of convenient heat sources that can be used. An absorption refrigerator uses two coolants: the first coolant performs evaporative cooling and then is absorbed into the second coolant; heat is needed to reset the two coolants to their initial states. Absorption refrigerators are commonly used in recreational vehicles (RVs), campers, and caravans because the heat required to power them can be provided by a propane fuel burner, by a low-voltage DC electric heater or by a mains-powered electric heater. Absorption refrigerators can also be used to air-condition buildings using the waste heat from a gas turbine or water heater in the building. Using waste heat from a gas turbine makes the turbine very efficient because it first produces electricity, then hot water, and finally, air-conditioning—trigeneration.
Renewable heat is an application of renewable energy referring to the generation of heat from renewable sources; for example, feeding radiators with water warmed by focused solar radiation rather than by a fossil fuel boiler. Renewable heat technologies include renewable biofuels, solar heating, geothermal heating, heat pumps and heat exchangers. Insulation is almost always an important factor in how renewable heating is implemented.
An absorption heat pump (AHP) is a heat pump driven by thermal energy such as combustion of natural gas, steam solar-heated water, air or geothermal-heated water differently from compression heat pumps that are driven by mechanical energy. AHPs are more complex and require larger units compared to compression heat pumps. In particular, the lower electricity demand of such heat pumps is related to the liquid pumping only. Their applications are restricted to those cases when electricity is extremely expensive or a large amount of unutilized heat at suitable temperatures is available and when the cooling or heating output has a greater value than heat input consumed. Absorption refrigerators also work on the same principle, but are not reversible and cannot serve as a heat source.
An air source heat pump (ASHP) is a heat pump that can absorb heat from air outside a building and release it inside; it uses the same vapor-compression refrigeration process and much the same equipment as an air conditioner, but in the opposite direction. ASHPs are the most common type of heat pump and, usually being smaller, tend to be used to heat individual houses or flats rather than blocks, districts or industrial processes.
Water heat recycling is the use of a heat exchanger to recover energy and reuse heat from drain water from various activities such as dish-washing, clothes washing and especially showers. The technology is used to reduce primary energy consumption for water heating.
Thermodynamic heat pump cycles or refrigeration cycles are the conceptual and mathematical models for heat pump, air conditioning and refrigeration systems. A heat pump is a mechanical system that transmits heat from one location at a certain temperature to another location at a higher temperature. Thus a heat pump may be thought of as a "heater" if the objective is to warm the heat sink, or a "refrigerator" or “cooler” if the objective is to cool the heat source. The operating principles in both cases are the same; energy is used to move heat from a colder place to a warmer place.
Energy recycling is the energy recovery process of using energy that would normally be wasted, usually by converting it into electricity or thermal energy. Undertaken at manufacturing facilities, power plants, and large institutions such as hospitals and universities, it significantly increases efficiency, thereby reducing energy costs and greenhouse gas pollution simultaneously. The process is noted for its potential to mitigate global warming profitably. This work is usually done in the form of combined heat and power or waste heat recovery.
Solar hot water refers to water heated by solar energy, a renewable energy source derived from the sun. This process involves thermal collectors, often called solar panels, which absorb solar energy to increase the temperature of the water. The heated water is then stored in a reservoir tank for future use. Solar hot water systems are utilised for a variety of purposes, including domestic and commercial water heating, contributing to heating and cooling systems, and providing process heat for industrial applications.
Pumpable icetechnology (PIT) uses thin liquids, with the cooling capacity of ice. Pumpable ice is typically a slurry of ice crystals or particles ranging from 5 micrometers to 1 cm in diameter and transported in brine, seawater, food liquid, or gas bubbles of air, ozone, or carbon dioxide.
A hot water storage tank is a water tank used for storing hot water for space heating or domestic use.
Heat exchangers are devices that transfer heat to achieve desired heating or cooling. An important design aspect of heat exchanger technology is the selection of appropriate materials to conduct and transfer heat fast and efficiently.
The Glossary of Geothermal Heating and Cooling provides definitions of many terms used within the Geothermal heat pump industry. The terms in this glossary may be used by industry professionals, for education materials, and by the general public.