Interspiro DCSC

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Schematic diagram of the breathing loop of the Interspiro DCSC seni-closed circuit rebreather
1 Nitrox feed gas cylinder
2 Cylinder valve
3 Pressure gauge
4 Feed gas first stage regulator
5 Dosage chamber
6 Dosage mechanism with control linkage from bellows cover
7 Hinged bellows counterlung
8 Bellows weight
9 Exhaust valve with control linkage from bellows cover
10 Radial flow scrubber
11 Exhalation hose
12 Mouthpiece with dive/surface valve and loop non-return valves
13 Inhalation hose
14 Manual bypass valve
15 Low gas warning valve Interspiro DCSC loop schematic.png
Schematic diagram of the breathing loop of the Interspiro DCSC seni-closed circuit rebreather
1 Nitrox feed gas cylinder
2 Cylinder valve
3 Pressure gauge
4 Feed gas first stage regulator
5 Dosage chamber
6 Dosage mechanism with control linkage from bellows cover
7 Hinged bellows counterlung
8 Bellows weight
9 Exhaust valve with control linkage from bellows cover
10 Radial flow scrubber
11 Exhalation hose
12 Mouthpiece with dive/surface valve and loop non-return valves
13 Inhalation hose
14 Manual bypass valve
15 Low gas warning valve

The Interspiro DCSC is a semi-closed circuit nitrox rebreather manufactured by Interspiro of Sweden for military applications. Interspiro was formerly a division of AGA and has been manufacturing self-contained breathing apparatus for diving, firefighting and rescue applications since the 1950s.

Contents

History

The first Interspiro rebreather was the ACSC - the alternating closed and semi-closed circuit rebreather which was developed and marketed in the 1980s. In the 1990s this design was developed further to become the DCSC, also intended for mine countermeasures.

Construction

Gas supply is carried in a 5l 200bar aluminium cylinder mounted horizontally at the bottom of the unit with the valve to the diver's left. The reserve valve and bypass valve are also on the left. [1]

The fairing case holding the components is clipped to the tubular harness frame and can be released by pulling a knob on the lower right. [1]

The scrubber is a radial flow cylindrical design, with inward flow. It carries a 2.5 kg charge of absorbent. [1]

The counterlung is a wedge shaped bellows, hinged on the lower edge, and the angle between the top and bottom covers is proportional to the internal volume. The change in top plate angle, as the diver breathes, controls the gas addition mechanism. [1]

The top plate of the bellows is ballasted, so that the lifting force of the air inside is balanced by the weights: when the diver is trimmed horizontally, face down, the weights create a slight positive pressure relative to ambient. This compensates for the depth difference between the counterlung and the diver's lungs, reducing the effort required to breathe. When the diver is upright the effect of the weights is cancelled as the weight is carried by the hinge, and when the diver is horizontal, face up, the weight causes a slight negative pressure in the bellows, which compensates for the increased hydrostatic pressure on the counterlung compared with the lungs. [1]

The dump valve for the loop and also functions as a drain for water. The counterlung is in the exhalation side of the loop. Water from condensate and leakage is trapped in the bellows before it can reach the scrubber, and can be discharged through the exhaust valve for the loop, which is mounted on the lower plate of the bellows. [1]

Volume of the bellows is about 4.5 litres, and total loop volume is about 7 litres. [1]

Gas circulation: Exhalation hose to the right, inhalation from the left. [1]

Approved operating depth range is from 0 to 57m. Nitrox 28% is used for depths below about 30m. and 46% for shallower depths. [1]

Dimensions
Mass approximately 33kg [1]

Operating principle

The DCSC is an active addition semi-closed circuit rebreather, but has more in common with the passive addition systems, in that the amount of feed gas supplied is a function of the breathing rate of the diver. Unlike most passive addition rebreathers, the gas feed mass flow rate is independent of depth, and unlike most active addition systems, it is not constant mass flow.

Demand controlled semi-closed circuit

The Interspiro DCSC is the only rebreather using this gas mixture control principle that has been marketed. The principle of operation is to add a mass of oxygen that is proportional to the volume of each breath. This approach is based on the assumption that the volumetric breathing rate of a diver is directly proportional to metabolic oxygen consumption, which experimental evidence indicates is close enough to work. [1] The fresh gas addition is made by controlling the pressure in a dosage chamber proportional to the counterlung bellows volume. The dosage chamber is filled with fresh gas to a pressure proportional to bellows volume, with the highest pressure when the bellows is in the empty position. When the bellows fills during exhalation, the gas is released from the dosage chamber into the breathing circuit, proportional to the volume in the bellows during exhalation, and is fully released when the bellows is full. Excess gas is dumped to the environment through the overpressure valve after the bellows is full. [1]

The result is the addition of a mass of gas proportional to ventilation volume.

The volume of the dosage chamber is matched to a specific supply gas mixture, and is changed when the gas is changed. The DCSC uses two standard mixtures of nitrox: 28% and 46%, and has two corresponding dosage chambers. [1]

The DCSC controls the feed gas pressure in the dosage chamber by changes of bellows angle, which is proportional to the change in volume in the loop. A mechanical linkage connects the bellows cover plate to an oscillating cam which controls loading of the diaphragm spring. The spring force controls a diaphragm in the dosage regulator which actuates the inlet and outlet valves.

Exhalation will increase of bellows angle and will increase loading on the control spring, pushing the dosage inlet valve open and allowing gas to flow into the dosage chamber until the increased pressure lifts the diaphragm and closes the valve again.

Inhalation will decrease the bellows angle, which reduces the spring loading, and the internal pressure in the dosage chamber will lift the diaphragm against the spring, opening the dosage outlet valve and allowing the gas to flow into the breathing circuit until the pressure in the dosage chamber is matched by the spring force, and the diaphragm is pushed back against the outlet valve to close it.

The feed gas is supplied by a depth compensated first stage regulator which takes gas from the cylinder and reduces the pressure to 3 bar above ambient pressure. A linkage connected to the bellows rotates a cam against the control spring in the dosage regulator, to adjust the spring force on the dosage regulator diaphragm.

Alarms and warnings

If the gas supply to the dosage mechanism were to fail without warning, the gas addition would stop and the diver would use up the oxygen in the loop gas until it became hypoxic and the diver lost consciousness. To prevent this, there is a controllable flow restriction in the inhalation side of the loop, which is operated by pressure from the supply gas in the dosage mechanism. This is open when there is suitable operating pressure in the dosage mechanism, but if this falls, the flow warning system imposes a restriction to the inhalation gas flow, similar to the effect of a low supply pressure on an open circuit demand valve, which warns the diver that there is a feed gas supply failure. The diver can then activate the reserve mechanism on the cylinder valve, which allows the last 25 bar from the cylinder to be used, which will de-activate the warning restriction. If the gas supply remains inadequate, the diver must take other action, such as bailing out to an independent open circuit gas supply.

Oxygen partial pressure in the breathing loop

The gas calculation differs from other semi-closed circuit rebreathers. A diver with a constant workload during aerobic working conditions will use an approximately constant amount of oxygen as a fraction of the respiratory minute volume . This ratio of minute ventilation and oxygen uptake is the extraction ratio , and usually falls in the range of 17 to 25 with a normal value of about 20 for healthy humans. Values as low as 10 and as high as 30 have been measured. [2] Variations may be caused by the diet of the diver and the dead space of the diver and equipment, raised levels of carbon dioxide, or raised work of breathing and tolerance to carbon dioxide.

(approximately 20)

Therefore, the respiratory minute volume may be expressed as a function of the extraction ratio and oxygen uptake:

The volume of gas in the breathing circuit can be described as approximately constant, and the fresh gas addition must balance the sum of the dumped volume, the metabolically removed oxygen, and the volume change due to depth change. (metabolic carbon dioxide added to the mixture is removed by the scrubber and therefore does not affect the equation)

Oxygen partial pressure in the DCSC is controlled by the flow rate of feed gas through the dosage regulator and the oxygen consumption of the diver. Dump rate is equal to feed rate minus oxygen consumption for this case.

The change in the fraction of oxygen in the breathing circuit may be described by the following equation: [3]

Where:

= volume of the breathing circuit
= flow rate of the fresh gas supplied by the orifice
= oxygen fraction of the supply gas
= oxygen uptake flow rate of the diver

This leads to the differential equation:

With solution:

Which comprises a steady state and a transient term.

The steady state term is sufficient for most calculations:

The steady state oxygen fraction in the breathing circuit, , can be calculated from the formula: [3]

Where:

= Flow rate of fresh gas supplied by the orifice
= Oxygen uptake flow rate of the diver
= Oxygen fraction of the supply gas

in a consistent system of units.

As oxygen consumption is an independent variable, a fixed feed rate will give a range of possible oxygen fractions for any given depth. In the interests of safety, the range can be determined by calculating oxygen fraction for maximum and minimum oxygen consumption as well as the expected rate.

Feed gas flow is a function of respiratory minute volume at surface pressure and the dosage ratio based on the dosage chamber volume. The values for dosage ratio are 60% for the large chamber and 30% for the small chamber.

Substitution of the first equation into this yields:

This may be substituted into the steady state term to give:

Which simplifies to:

This shows that there is no dependency depth or on oxygen uptake, and since the dosage ratio is constant once the gas has been selected, it is clear that the variations remaining are due to variations in the extraction ratio. This means that the DCSC has theoretically the most stable oxygen fraction of the semi-closed rebreathers and is a reasonable approximation of open circuit for decompression purposes. [1] The unit has been used by the Swedish armed forces for over 15 years with a good safety record. However a large decompression stress when using air tables for decompression on dives using a 28% nitrox supply gas has been indicated by the presence of high venous gas emboli (VGE) scores post-dive. Oxygen fraction in the loop was not monitored during these tests. [4]

Gas endurance

The reserve valve is activated at about 25 bar. A 5-litre cylinder at 200 bar will provide about (200-25)*5 litres = 875 free gas at 1 bar available for the dive. A RMV of 30 L/min for a diver working moderately hard, [5] using the 28% nitrox with a dosage ratio of 0,6 will use the gas in 875/(30*0.6) = 48 min. The 46% nitrox with a dosage ratio of 0.3 will last 875/(30*0.3) = 97 min. A 15 L/min RMV for light work [5] will double these times.

Scrubber endurance

The scrubber capacity is 2.5 kg of soda lime. If a conservative value of 100 litres CO2 per kg is used, the capacity of the scrubber will be 2.5*100 = 250 litres CO2. At an extraction rate of 1/20 and a dosage rate of 0.3, some 875/0.3*1/20 = 146 litres of carbon dioxide may be produced by the diver, showing that endurance is not limited by the scrubber. [1]

See also

Related Research Articles

Nitrox refers to any gas mixture composed of nitrogen and oxygen. This includes atmospheric air, which is approximately 78% nitrogen, 21% oxygen, and 1% other gases, primarily argon. In the usual application, underwater diving, nitrox is normally distinguished from air and handled differently. The most common use of nitrox mixtures containing oxygen in higher proportions than atmospheric air is in scuba diving, where the reduced partial pressure of nitrogen is advantageous in reducing nitrogen uptake in the body's tissues, thereby extending the practicable underwater dive time by reducing the decompression requirement, or reducing the risk of decompression sickness.

<span class="mw-page-title-main">Scuba set</span> Self-contained underwater breathing apparatus

A scuba set, originally just scuba, is any breathing apparatus that is entirely carried by an underwater diver and provides the diver with breathing gas at the ambient pressure. Scuba is an anacronym for self-contained underwater breathing apparatus. Although strictly speaking the scuba set is only the diving equipment that is required for providing breathing gas to the diver, general usage includes the harness by which it is carried, and those accessories which are integral parts of the harness and breathing apparatus assembly, such as a jacket or wing style buoyancy compensator and instruments mounted in a combined housing with the pressure gauge, and in the looser sense, it has been used to refer to all the diving equipment used by the scuba diver, though this would more commonly and accurately be termed scuba equipment or scuba gear. Scuba is overwhelmingly the most common underwater breathing system used by recreational divers and is also used in professional diving when it provides advantages, usually of mobility and range, over surface supplied diving systems, and is allowed by the relevant legislation and code of practice.

<span class="mw-page-title-main">Trimix (breathing gas)</span> Breathing gas consisting of oxygen, helium and nitrogen

Trimix is a breathing gas consisting of oxygen, helium and nitrogen and is used in deep commercial diving, during the deep phase of dives carried out using technical diving techniques, and in advanced recreational diving.

<span class="mw-page-title-main">Rebreather</span> Portable apparatus to recycle breathing gas

A rebreather is a breathing apparatus that absorbs the carbon dioxide of a user's exhaled breath to permit the rebreathing (recycling) of the substantially unused oxygen content, and unused inert content when present, of each breath. Oxygen is added to replenish the amount metabolised by the user. This differs from open-circuit breathing apparatus, where the exhaled gas is discharged directly into the environment. The purpose is to extend the breathing endurance of a limited gas supply, and, for covert military use by frogmen or observation of underwater life, eliminating the bubbles produced by an open circuit system and in turn not scaring wildlife being filmed. A rebreather is generally understood to be a portable unit carried by the user. The same technology on a vehicle or non-mobile installation is more likely to be referred to as a life-support system.

<span class="mw-page-title-main">Diving regulator</span> Mechanism that controls the pressure of a breathing gas supply for diving

A diving regulator is a pressure regulator that controls the pressure of breathing gas for diving. The most commonly recognised application is to reduce pressurized breathing gas to ambient pressure and deliver it to the diver, but there are also other types of gas pressure regulator used for diving applications. The gas may be air or one of a variety of specially blended breathing gases. The gas may be supplied from a scuba cylinder carried by the diver or via a hose from a compressor or high-pressure storage cylinders at the surface in surface-supplied diving. A gas pressure regulator has one or more valves in series which reduce pressure from the source, and use the downstream pressure as feedback to control the delivered pressure, or the upstream pressure as feedback to prevent excessive flow rates, lowering the pressure at each stage.

<span class="mw-page-title-main">IDA71</span> Russian military rebreather for underwater and high altitude use

The Soviet, later Russian IDA71 military and naval rebreather is an oxygen rebreather intended for use by naval and military divers including Russian commando frogmen. As supplied it is in a plain backpack harness with no buoyancy aid. The casing is pressed aluminium with a hinged cover. It has a small optional nitrox cylinder which can be clipped on its outside to convert it to nitrox mode. It contains one oxygen cylinder and two absorbent canisters. In the bottom of its casing is an empty space which is intended for an underwater communications set.

<span class="mw-page-title-main">Scuba diving</span> Swimming underwater, breathing gas carried by the diver

Scuba diving is a mode of underwater diving whereby divers use breathing equipment that is completely independent of a surface air supply. The name "scuba", an acronym for "Self-Contained Underwater Breathing Apparatus", was coined by Christian J. Lambertsen in a patent submitted in 1952. Scuba divers carry their own source of breathing gas, usually compressed air, affording them greater independence and movement than surface-supplied divers, and more time underwater than free divers. Although the use of compressed air is common, a gas blend with a higher oxygen content, known as enriched air or nitrox, has become popular due to the reduced nitrogen intake during long and/or repetitive dives. Also, breathing gas diluted with helium may be used to reduce the likelihood and effects of nitrogen narcosis during deeper dives.

<span class="mw-page-title-main">Dräger (company)</span> German manufacturer of breathing equipment

Dräger is a German company based in Lübeck which makes breathing and protection equipment, gas detection and analysis systems, and noninvasive patient monitoring technologies. Customers include hospitals, fire departments and diving companies.

<span class="mw-page-title-main">Breathing performance of regulators</span> Measurement and requirements of function of breathing regulators

The breathing performance of regulators is a measure of the ability of a breathing gas regulator to meet the demands placed on it at varying ambient pressures and temperatures, and under varying breathing loads, for the range of breathing gases it may be expected to deliver. Performance is an important factor in design and selection of breathing regulators for any application, but particularly for underwater diving, as the range of ambient operating pressures and temperatures, and variety of breathing gases is broader in this application. A diving regulator is a device that reduces the high pressure in a diving cylinder or surface supply hose to the same pressure as the diver's surroundings. It is desirable that breathing from a regulator requires low effort even when supplying large amounts of breathing gas as this is commonly the limiting factor for underwater exertion, and can be critical during diving emergencies. It is also preferable that the gas is delivered smoothly without any sudden changes in resistance while inhaling or exhaling, and that the regulator does not lock up and either fail to supply gas or free-flow. Although these factors may be judged subjectively, it is convenient to have standards by which the many different types and manufactures of regulators may be objectively compared.

<span class="mw-page-title-main">Bailout bottle</span> Emergency gas supply cylinder carried by a diver

A bailout bottle (BoB) or, more formally, bailout cylinder is a scuba cylinder carried by an underwater diver for use as an emergency supply of breathing gas in the event of a primary gas supply failure. A bailout cylinder may be carried by a scuba diver in addition to the primary scuba set, or by a surface supplied diver using either free-flow or demand systems. The bailout gas is not intended for use during the dive except in an emergency, and would be considered a fully redundant breathing gas supply if used correctly. The term may refer to just the cylinder, or the bailout set or emergency gas supply (EGS), which is the cylinder with the gas delivery system attached. The bailout set or bailout system is the combination of the emergency gas cylinder with the gas delivery system to the diver, which includes a diving regulator with either a demand valve, a bailout block, or a bailout valve (BOV).

<span class="mw-page-title-main">Scuba gas management</span> Logistical aspects of scuba breathing gas

Scuba gas management is the aspect of scuba diving which includes the gas planning, blending, filling, analysing, marking, storage, and transportation of gas cylinders for a dive, the monitoring and switching of breathing gases during a dive, efficient and correct use of the gas, and the provision of emergency gas to another member of the dive team. The primary aim is to ensure that everyone has enough to breathe of a gas suitable for the current depth at all times, and is aware of the gas mixture in use and its effect on decompression obligations, nitrogen narcosis, and oxygen toxicity risk. Some of these functions may be delegated to others, such as the filling of cylinders, or transportation to the dive site, but others are the direct responsibility of the diver using the gas.

<span class="mw-page-title-main">Rebreather diving</span> Underwater diving using self contained breathing gas recycling apparatus

Rebreather diving is underwater diving using diving rebreathers, a class of underwater breathing apparatus which recirculate the breathing gas exhaled by the diver after replacing the oxygen used and removing the carbon dioxide metabolic product. Rebreather diving is practiced by recreational, military and scientific divers in applications where it has advantages over open circuit scuba, and surface supply of breathing gas is impracticable. The main advantages of rebreather diving are extended gas endurance, low noise levels, and lack of bubbles.

<span class="mw-page-title-main">Halcyon PVR-BASC</span> Semi-closed circuit depth compensated passive addition diving rebreather

The Halcyon Passive, Variable Ratio-Biased Addition Semi-Closed rebreather is a unique design of semi-closed rebreather using a depth-compensated passive gas addition system. Passive addition implies that in steady state operation addition of fresh feed gas is a response to low volume of gas in the loop - the gas is injected when the top of the counterlung activates a demand type addition valve, which provides feed gas as long as the diver continues to inhale. The mechanism discharges gas to the environment in proportion to breathing volume to induce this gas feed.

The Halcyon RB80 is a non-depth-compensated passive addition semi-closed circuit rebreather of similar external dimensions to a standard AL80 scuba cylinder. It was originally developed by Reinhard Buchaly (RB) in 1996 for the cave exploration dives conducted by the European Karst Plain Project (EKPP).

Work of breathing (WOB) is the energy expended to inhale and exhale a breathing gas. It is usually expressed as work per unit volume, for example, joules/litre, or as a work rate (power), such as joules/min or equivalent units, as it is not particularly useful without a reference to volume or time. It can be calculated in terms of the pulmonary pressure multiplied by the change in pulmonary volume, or in terms of the oxygen consumption attributable to breathing.

<span class="mw-page-title-main">History of scuba diving</span> History of diving using self-contained underwater breathing apparatus

The history of scuba diving is closely linked with the history of the equipment. By the turn of the twentieth century, two basic architectures for underwater breathing apparatus had been pioneered; open-circuit surface supplied equipment where the diver's exhaled gas is vented directly into the water, and closed-circuit breathing apparatus where the diver's carbon dioxide is filtered from the exhaled breathing gas, which is then recirculated, and more gas added to replenish the oxygen content. Closed circuit equipment was more easily adapted to scuba in the absence of reliable, portable, and economical high pressure gas storage vessels. By the mid-twentieth century, high pressure cylinders were available and two systems for scuba had emerged: open-circuit scuba where the diver's exhaled breath is vented directly into the water, and closed-circuit scuba where the carbon dioxide is removed from the diver's exhaled breath which has oxygen added and is recirculated. Oxygen rebreathers are severely depth limited due to oxygen toxicity risk, which increases with depth, and the available systems for mixed gas rebreathers were fairly bulky and designed for use with diving helmets. The first commercially practical scuba rebreather was designed and built by the diving engineer Henry Fleuss in 1878, while working for Siebe Gorman in London. His self contained breathing apparatus consisted of a rubber mask connected to a breathing bag, with an estimated 50–60% oxygen supplied from a copper tank and carbon dioxide scrubbed by passing it through a bundle of rope yarn soaked in a solution of caustic potash. During the 1930s and all through World War II, the British, Italians and Germans developed and extensively used oxygen rebreathers to equip the first frogmen. In the U.S. Major Christian J. Lambertsen invented a free-swimming oxygen rebreather. In 1952 he patented a modification of his apparatus, this time named SCUBA, an acronym for "self-contained underwater breathing apparatus," which became the generic English word for autonomous breathing equipment for diving, and later for the activity using the equipment. After World War II, military frogmen continued to use rebreathers since they do not make bubbles which would give away the presence of the divers. The high percentage of oxygen used by these early rebreather systems limited the depth at which they could be used due to the risk of convulsions caused by acute oxygen toxicity.

<span class="mw-page-title-main">Index of underwater diving</span> Alphabetical listing of underwater diving related articles

The following index is provided as an overview of and topical guide to underwater diving:

<span class="mw-page-title-main">Diving rebreather</span> Closed or semi-closed circuit scuba

A Diving rebreather is an underwater breathing apparatus that absorbs the carbon dioxide of a diver's exhaled breath to permit the rebreathing (recycling) of the substantially unused oxygen content, and unused inert content when present, of each breath. Oxygen is added to replenish the amount metabolised by the diver. This differs from open-circuit breathing apparatus, where the exhaled gas is discharged directly into the environment. The purpose is to extend the breathing endurance of a limited gas supply, and, for covert military use by frogmen or observation of underwater life, to eliminate the bubbles produced by an open circuit system. A diving rebreather is generally understood to be a portable unit carried by the user, and is therefore a type of self-contained underwater breathing apparatus (scuba). A semi-closed rebreather carried by the diver may also be known as a gas extender. The same technology on a submersible or surface installation is more likely to be referred to as a life-support system.

References

  1. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Larsson, A. (2000). "The Interspiro DCSC" . Retrieved 30 April 2013.
  2. Morrison, J.B; Reimers, S.D (1982). Bennett and Elliott's Physiology and Medicine of Diving (3rd ed.). Best Publishing Company. ISBN   978-0941332026.
  3. 1 2 Larsson, A. (2000) Åke’s Constant Mass Flow Rebreather Technical Page http://www.teknosofen.com/cmf_scr_tech.htm Access date 2 May 2013
  4. Gennser, M; Blogg, L; Franberg, O (2011). "[abstract] Bubble recordings after nitrox dives with a semi closed demand controlled rebreather". Undersea & Hyperbaric Medicine. 38 (5). Archived from the original on June 16, 2013. Retrieved 2013-05-16.{{cite journal}}: CS1 maint: unfit URL (link)
  5. 1 2 NOAA Diving Manual, 4th Edition CD-ROM prepared and distributed by the National Technical Information Service (NTIS)in partnership with NOAA and Best Publishing Company, FIGURE 3.10, Oxygen Consumption and RMV at Different Work Rates