Pony bottle

Last updated
Pony bottle
Pony bottle.jpg
A pony bottle (left) attached to a larger cylinder
UsesScuba diving cylinder for supply of emergency breathing gas
Related items Bailout bottle

A pony bottle or pony cylinder is a small diving cylinder which is fitted with an independent regulator, and is usually carried by a scuba diver as an auxiliary scuba set. In an emergency, such as depletion of the diver's main air supply, it can be used as an alternative air source or bailout bottle to allow a normal ascent in place of a controlled emergency swimming ascent. The key attribute of a pony bottle is that it is a totally independent source of breathing gas for the diver.

Contents

Pony bottles are often used by divers who understand that no matter their preparation and planning, accidents may happen, and cannot, or do not choose to depend on another diver for emergency breathing gas. They are carried by the diver in one of several alternative configurations, and the capacity and contents should be sufficient to allow a safe ascent from any point in the planned dive profile. The name pony is due to the smaller size, often of only a few litres capacity. The term is generally used by recreational divers. Professional divers would normally refer to a cylinder in this service as a bailout cylinder or emergency gas supply.

Configuration

In a pony bottle emergency gas system the back-up regulator is a complete diving regulator (first and second stages, and often a submersible pressure gauge) on a separate cylinder which is not intended for use as primary breathing gas during the dive. It provides a totally redundant emergency air supply. The pony bottle is usually smaller than the primary cylinder, but it should provide enough breathing gas to make a totally controlled return to the surface, including any required decompression stop or safety stop along the way. The pony cylinder capacity will depend on the profile for safe ascent to the surface required for a particular dive plan. Popular sizes for use as a bailout cylinder include 6, 13 or 19 cu ft in the US, while 2 litre and 3 litre are common sizes in Europe. For deep or deep technical diving or wreck diving 30 and 40 cu ft (5 litre and 7 litre) cylinders are often used. The bailout pony bottle is a basic requirement for low risk solo diving if the dive is too deep for a safe free ascent, as there is no source of emergency air from a buddy. [1] In scientific diving operations, pony bottles can be standard equipment in tethered scuba diving operations where the diver is often solo but connected to the surface by communications equipment, and an emergency gas supply is mandated. [2] Several scuba manufacturers produce a minimalist backpack harness that supports a back mounted pony cylinder exclusively for use in shallow water diving or for boat maintenance purposes. [3]

Options for carrying

There are several options for the mounting of a pony bottle. The most common way a pony bottle is carried is by fixing it to the side of the primary (back gas) scuba cylinder by straps or clamps, which may include a quick-release system. The most common alternative is "slinging" it between two D-rings on the diver's scuba harness or buoyancy compensator. [4] Another possibility for smaller sets is to mount the bottle in a small carrying bag, from which it may be easily removed. This affords the opportunity of "handing off" the entire system to a buddy diver if that buddy needs to share air. This is may be a safer procedure than the buddies being connected through use of hosed regulators. The addition of a pony bottle to the diver's equipment will usually add an off-centre weight to the side on which it is mounted. To compensate for this a balancing weight may be added to the tank band on the opposite side of the pony, or in an off-side weight pocket. Attention must also be paid to where the pony bottle second stage regulator is placed during the pre-dive buddy check.

Alternative solutions

The pony bottle is usually used a source of redundant emergency breathing gas for the diver as a backup in the event of failure of the primary system. The pony bottle is intended for use in "bail out" situations in which the dive must be aborted and safe return to the surface must be facilitated. There are several alternative ways to providing such a redundant gas supply for bail out purposes which are in common use in diving. These alternatives are listed in the following table along with a comment on how these solutions compare with pony bottle usage as a backup system:

Alternative air sourceComparative functionality
Secondary demand valve (Octopus) The octopus is an additional second stage regulator taken off the primary first stage regulator and primary air supply. A failure of the first stage regulator or the exhaustion of the gas supply from the primary cylinder is a failure of the entire gas supply.
Dual outlet cylinder valves The primary cylinder can be fitted with a valve with two independently valved outlets, each of which can mount an independent first stage regulator. One outlet is connected to the primary regulator, the other to the secondary (backup) regulator used in place of an octopus second stage. This eliminates the danger of failure in a single first-stage system. It does not mitigate the risk of loss of breathing gas from the single primary gas supply, but allows a free-flow to be managed by shutting the valve to the malfunctioning regulator.
Manifolded twins (doubles)Using a twin tank system with isolating manifold provides full redundancy in gas supply as well as the ability to isolate most faulty components which might be leaking away breathing gas. Doubles also provide much greater capacity than pony bottles. However, because the gas in the system is also for use during the dive itself it requires that the diver pays sufficient attention to gas management to ensure that an adequate amount of reserve is available for any bailout requirement at any phase of the dive. If the second tank only serves the purpose of bailout, the diver is burdened with considerable extra bulk and weight which is not required in a smaller pony bottle system.
Sidemount Sidemount systems use two cylinders complete with regulators positioned alongside the diver on opposite sides, and has a similar functionality to independent doubles, as no isolating manifold is used. This can reduce the gas available in some modes of regulator failure, though manual control of the cylinder valve can be used to manage a free flow. Sidemount is a preferred option for some cave and wreck divers as it can pass through smaller restrictions than back mounted doubles by temporarily moving the tanks in front of the diver.

Choice of size

Bailout gas requirements using a Pony Bottle in Decompression Dives The graph shows the amount of breathing gas required (in litres) for a series of 42 metre decompression dives to achieve the decompression requirements of the British Sub-Aqua Club (1988) diving tables for required stops at 6 and 9 metres. In this example all breathing is assumed at the elevated level of 30 litres/min. Under these particular conditions a 6-litre 300bar steel pony has the capacity to provide adequate bailout but not the 6 litre 232 bar. DecompressionBSAC88.jpg
Bailout gas requirements using a Pony Bottle in Decompression Dives The graph shows the amount of breathing gas required (in litres) for a series of 42 metre decompression dives to achieve the decompression requirements of the British Sub-Aqua Club (1988) diving tables for required stops at 6 and 9 metres. In this example all breathing is assumed at the elevated level of 30 litres/min. Under these particular conditions a 6-litre 300bar steel pony has the capacity to provide adequate bailout but not the 6 litre 232 bar.

Given the function of the pony bottle to provide a source of breathing gas for a controlled and prudent ascent to the surface in an emergency, the size is chosen to be sufficient for that purpose. Even when doing no decompression diving, the total reserves of breathing gas should be sufficient to supply three phases of the ascent:

  1. gas to allow for a short period at depth to quickly sort out any problems, if necessary, before starting ascent
  2. enough gas to make a safe gradual ascent to safety or obligatory decompression stop depth and
  3. enough gas to do an all required decompression.

At the end of this time there should still be sufficient pressure for smooth flow from the regulator.

Pony bottle gas consumption versus various dive depths calculated at a rate of 30 litres per minute (RMV)
Stage of ascentMax depth 15 metres (49 ft)Max depth 20 metres (66 ft)Max depth 30 metres (98 ft)Max depth 40 metres (130 ft)
Sort out problem: 2 minutes at max depth150 litres (5.3 cu ft)180 litres (6.4 cu ft)240 litres (8.5 cu ft)300 litres (11 cu ft)
Ascent from max depth to 5 metres (16 ft): ascending at 9 metres per minute (30 ft/min)67 litres (2.4 cu ft)113 litres (4.0 cu ft)229 litres (8.1 cu ft)379 litres (13.4 cu ft)
Safety stop: 3 minutes at 5 metres (16 ft)135 litres (4.8 cu ft)135 litres (4.8 cu ft)135 litres (4.8 cu ft)135 litres (4.8 cu ft)
Total352 litres (12.4 cu ft)428 litres (15.1 cu ft)604 litres (21.3 cu ft)814 litres (28.7 cu ft)
Air available at 150 bars (2,200 psi)
Pony bottle 3 litre450 litres (16 cu ft)450 litres (16 cu ft)450 litres (16 cu ft)450 litres (16 cu ft)
Pony bottle 6 litre900 litres (32 cu ft)900 litres (32 cu ft)900 litres (32 cu ft)900 litres (32 cu ft)

The table above is constructed to show gas consumed in such a scenario: 2 minutes at depth for "sort-out"; a safe rate of ascent to 5 meters; followed by a 3-minute safety stop. Calculations are based on a heavy breathing rate of 30 L/min (1.06 cu ft/min) and an initial tank pressure of 150 bar (2,200 psi). In this particular scenario the 3 litre pony is just sufficient for diving at 20 meters but not 30 meters. A diver selecting a pony bottle would do a similar analysis for his/her own breathing rates, cylinder pressure to be used, and required ascent profile, or take advice in the selection. A submersible pressure gauge is required on the pony bottle regulator so that the pressure can be monitored during use to ensure that the diver surfaces before the gas runs out.

Breathing gas

As shown in the example calculations, the capacity of standard pony bottles make them suitable for use as redundant bail-out devices for conventional recreational diving purposes – i.e. non decompression dives in open water. A general rule of gas usage in this range is that the "bailout gas should match existing breathing gas" [5] so that the switch made between cylinders does not influence calculations for present or future decompression allowances. To maximize safety margins, pony bottles should be filled to their maximum allowable cylinder pressure to provide a maximum reserve for bailout purposes. Often in boats gas refills to these higher pressures are not available, so in these cases the pony can be filled prior to the dive trip excursion. Pony bottles are fitted with either A-clamp or DIN fitting valves so the appropriate fitting or adapter must be available should the pony need to be refilled.

Safety considerations

Testing of pony bottle pressure and regulator function to insure that it is full and ready for use is part of the pre-dive checks. Some divers carry pony bottles mounted in a way that the cylinder valve is easily accessed, and dive with the regulator initially pressurised but with the cylinder valve closed to avoid possible loss of bailout gas due to a free flow. If the pony cylinder valve is in a position where it cannot be reached by the diver, there is a risk that the valve may be left closed with regulator and gauge pressurised and the gas will not be available in an emergency.

The regulators and the associated SPGs for the pony bottle and primary gas cylinder should be unmistakably different to avoid possible confusion in difficult circumstances (poor visibility or high stress) as mixing up these regulators or gauges can lead to a false ”out of air” emergency. The pony bottle is not generally considered part of the normal gas supply for a dive or to extend a dive by using the pony bottle gas. [6]

Limiting conditions vary with each diver and each profile, so it is necessary to analyze bailout requirements for each specific planned and contingency dive profile, cylinder volume and pressure, diving tables used and realistic assumed breathing rates.

Pony bottles in technical diving

A 19 cu ft pony cylinder attached to an 80 cu ft back mounted main cylinder used for a redundant emergency breathing gas supply for solo diving Pre-dive check in Malibu California.jpeg
A 19 cu ft pony cylinder attached to an 80 cu ft back mounted main cylinder used for a redundant emergency breathing gas supply for solo diving

In technical diving, where larger volumes of breathing gas need to be supplied the usefulness of pony bottles greatly diminishes. This type of diving is the province of twinsets, rebreathers or even more complex assemblages. The diver however still needs to consider bailout – an interruption of the planned dive by breathing gas problems that requires a safe exit to the surface. In certain technical diving equipment configurations the use of larger pony bottles can again come to the fore, particular if the diving is not excessively deep and decompression requirements are modest. An example can be in the case of rebreathers, where the diluent gas supply is also used as a bailout bottle for rebreather failure. The capacity of the diluent bottle is very often insufficient for this bailout purpose, and an appropriate larger sized pony can serve as a "backup to the bailout". [7]

Related Research Articles

<span class="mw-page-title-main">Scuba set</span> Self-contained underwater breathing apparatus

A scuba set, originally just scuba, is any breathing apparatus that is entirely carried by an underwater diver and provides the diver with breathing gas at the ambient pressure. Scuba is an anacronym for self-contained underwater breathing apparatus. Although strictly speaking the scuba set is only the diving equipment that is required for providing breathing gas to the diver, general usage includes the harness or rigging by which it is carried, and those accessories which are integral parts of the harness and breathing apparatus assembly, such as a jacket or wing style buoyancy compensator and instruments mounted in a combined housing with the pressure gauge, and in the looser sense, it has been used to refer to all the diving equipment used by the scuba diver, though this would more commonly and accurately be termed scuba equipment or scuba gear. Scuba is overwhelmingly the most common underwater breathing system used by recreational divers and is also used in professional diving when it provides advantages, usually of mobility and range, over surface-supplied diving systems, and is allowed by the relevant legislation and code of practice.

<span class="mw-page-title-main">Diving cylinder</span> Cylinder to supply breathing gas for divers

A diving cylinder or diving gas cylinder is a gas cylinder used to store and transport high pressure gas used in diving operations. This may be breathing gas used with a scuba set, in which case the cylinder may also be referred to as a scuba cylinder, scuba tank or diving tank. When used for an emergency gas supply for surface supplied diving or scuba, it may be referred to as a bailout cylinder or bailout bottle. It may also be used for surface-supplied diving or as decompression gas. A diving cylinder may also be used to supply inflation gas for a dry suit or buoyancy compensator. Cylinders provide gas to the diver through the demand valve of a diving regulator or the breathing loop of a diving rebreather.

<span class="mw-page-title-main">Buoyancy compensator (diving)</span> Equipment for controlling the buoyancy of a diver

A buoyancy compensator (BC), also called a buoyancy control device (BCD), stabilizer, stabilisor, stab jacket, wing or adjustable buoyancy life jacket (ABLJ), depending on design, is a type of diving equipment which is worn by divers to establish neutral buoyancy underwater and positive buoyancy at the surface, when needed.

<span class="mw-page-title-main">Surface-supplied diving</span> Underwater diving breathing gas supplied from the surface

Surface-supplied diving is diving using equipment supplied with breathing gas using a diver's umbilical from the surface, either from the shore or from a diving support vessel, sometimes indirectly via a diving bell. This is different from scuba diving, where the diver's breathing equipment is completely self-contained and there is no link to the surface. The primary advantages of conventional surface supplied diving are lower risk of drowning and considerably larger breathing gas supply than scuba, allowing longer working periods and safer decompression. Disadvantages are the absolute limitation on diver mobility imposed by the length of the umbilical, encumbrance by the umbilical, and high logistical and equipment costs compared with scuba. The disadvantages restrict use of this mode of diving to applications where the diver operates within a small area, which is common in commercial diving work.

<span class="mw-page-title-main">Scuba diving</span> Swimming underwater, breathing gas carried by the diver

Scuba diving is a mode of underwater diving whereby divers use breathing equipment that is completely independent of a surface air supply, and therefore has a limited but variable endurance. The name "scuba", an acronym for "Self-Contained Underwater Breathing Apparatus", was coined by Christian J. Lambertsen in a patent submitted in 1952. Scuba divers carry their own source of breathing gas, usually compressed air, affording them greater independence and movement than surface-supplied divers, and more time underwater than free divers. Although the use of compressed air is common, a gas blend with a higher oxygen content, known as enriched air or nitrox, has become popular due to the reduced nitrogen intake during long or repetitive dives. Also, breathing gas diluted with helium may be used to reduce the likelihood and effects of nitrogen narcosis during deeper dives.

<span class="mw-page-title-main">Diver rescue</span> Rescue of a distressed or incapacitated diver

Diver rescue, following an accident, is the process of avoiding or limiting further exposure to diving hazards and bringing a diver to a place of safety. A safe place is often a place where the diver cannot drown, such as a boat or dry land, where first aid can be administered and from which professional medical treatment can be sought. In the context of surface supplied diving, the place of safety for a diver with a decompression obligation is often the diving bell.

<span class="mw-page-title-main">Solo diving</span> Recreational diving without a dive buddy

Solo diving is the practice of self-sufficient underwater diving without a "dive buddy", particularly with reference to scuba diving, but the term is also applied to freediving. Professionally, solo diving has always been an option which depends on operational requirements and risk assessment. Surface supplied diving and atmospheric suit diving are commonly single diver underwater activities but are accompanied by an on-surface support team dedicated to the safety of the diver, including a stand-by diver, and are not considered solo diving in this sense.

Buddy breathing is a rescue technique used in scuba diving "out of gas" emergencies, when two divers share one demand valve, alternately breathing from it. Techniques have been developed for buddy breathing from both twin-hose and single hose regulators, but to a large extent it has been superseded by safer and more reliable techniques using additional equipment, such as the use of a bailout cylinder or breathing through a secondary demand valve on the rescuer's regulator.

<span class="mw-page-title-main">Alternative air source</span> Emergency supply of breathing gas for an underwater diver

In underwater diving, an alternative air source, or more generally alternative breathing gas source, is a secondary supply of air or other breathing gas for use by the diver in an emergency. Examples include an auxiliary demand valve, a pony bottle and bailout bottle.

<span class="mw-page-title-main">Diving equipment</span> Equipment used to facilitate underwater diving

Diving equipment is equipment used by underwater divers to make diving activities possible, easier, safer and/or more comfortable. This may be equipment primarily intended for this purpose, or equipment intended for other purposes which is found to be suitable for diving use.

<span class="mw-page-title-main">Bailout bottle</span> Emergency gas supply cylinder carried by a diver

A bailout bottle (BoB) or, more formally, bailout cylinder is a scuba cylinder carried by an underwater diver for use as an emergency supply of breathing gas in the event of a primary gas supply failure. A bailout cylinder may be carried by a scuba diver in addition to the primary scuba set, or by a surface supplied diver using either free-flow or demand systems. The bailout gas is not intended for use during the dive except in an emergency, and would be considered a fully redundant breathing gas supply if used correctly. The term may refer to just the cylinder, or the bailout set or emergency gas supply (EGS), which is the cylinder with the gas delivery system attached. The bailout set or bailout system is the combination of the emergency gas cylinder with the gas delivery system to the diver, which includes a diving regulator with either a demand valve, a bailout block, or a bailout valve (BOV).

<span class="mw-page-title-main">Underwater breathing apparatus</span> Equipment which provides breathing gas to an underwater diver

Underwater breathing apparatus is equipment which allows the user to breathe underwater. The three major categories of ambient pressure underwater breathing apparatus are:

<span class="mw-page-title-main">Scuba gas planning</span> Estimation of breathing gas mixtures and quantities required for a planned dive profile

Scuba gas planning is the aspect of dive planning and of gas management which deals with the calculation or estimation of the amounts and mixtures of gases to be used for a planned dive. It may assume that the dive profile, including decompression, is known, but the process may be iterative, involving changes to the dive profile as a consequence of the gas requirement calculation, or changes to the gas mixtures chosen. Use of calculated reserves based on planned dive profile and estimated gas consumption rates rather than an arbitrary pressure is sometimes referred to as rock bottom gas management. The purpose of gas planning is to ensure that for all reasonably foreseeable contingencies, the divers of a team have sufficient breathing gas to safely return to a place where more breathing gas is available. In almost all cases this will be the surface.

<span class="mw-page-title-main">Emergency ascent</span> An ascent to the surface by a diver in an emergency

An emergency ascent is an ascent to the surface by a diver in an emergency. More specifically, it refers to any of several procedures for reaching the surface in the event of an out-of-air emergency, generally while scuba diving.

<span class="mw-page-title-main">Scuba gas management</span> Logistical aspects of scuba breathing gas

Scuba gas management is the aspect of scuba diving which includes the gas planning, blending, filling, analysing, marking, storage, and transportation of gas cylinders for a dive, the monitoring and switching of breathing gases during a dive, efficient and correct use of the gas, and the provision of emergency gas to another member of the dive team. The primary aim is to ensure that everyone has enough to breathe of a gas suitable for the current depth at all times, and is aware of the gas mixture in use and its effect on decompression obligations, nitrogen narcosis, and oxygen toxicity risk. Some of these functions may be delegated to others, such as the filling of cylinders, or transportation to the dive site, but others are the direct responsibility of the diver using the gas.

<span class="mw-page-title-main">Scuba skills</span> The skills required to dive safely using SCUBA, a self-contained underwater breathing apparatus.

Scuba skills are skills required to dive safely using SCUBA, an acronym for self-contained underwater breathing apparatus, known as a scuba set. Most of these skills are relevant to both open-circuit scuba and rebreather scuba, and also to surface-supplied diving. Certain scuba skills, which are critical to divers' safety, may require more practice than standard recreational training provides.

Diving procedures are standardised methods of doing things that are commonly useful while diving that are known to work effectively and acceptably safely. Due to the inherent risks of the environment and the necessity to operate the equipment correctly, both under normal conditions and during incidents where failure to respond appropriately and quickly can have fatal consequences, a set of standard procedures are used in preparation of the equipment, preparation to dive, during the dive if all goes according to plan, after the dive, and in the event of a reasonably foreseeable contingency. Standard procedures are not necessarily the only courses of action that produce a satisfactory outcome, but they are generally those procedures that experiment and experience show to work well and reliably in response to given circumstances. All formal diver training is based on the learning of standard skills and procedures, and in many cases the over-learning of the skills until the procedures can be performed without hesitation even when distracting circumstances exist. Where reasonably practicable, checklists may be used to ensure that preparatory and maintenance procedures are carried out in the correct sequence and that no steps are inadvertently omitted.

References

  1. Von Mayer, Robert (2001). Solo Diving - The Art of Underwater Self-Sufficiency (2nd ed.). Aqua Quest Press. pp.  71–75. ISBN   978-1-881652-28-1.
  2. Somers, Lee H. (1986). "A compact and portable diving system for scientists". In: Mitchell, CT (eds.) Diving for Science 86. Proceedings of the American Academy of Underwater Sciences Sixth Annual Scientific Diving Symposium. Held October 31 - November 3, 1986 in Tallahassee, Florida, USA. American Academy of Underwater Sciences. Archived from the original on April 15, 2013. Retrieved 2011-07-30.{{cite journal}}: CS1 maint: unfit URL (link)
  3. For example: "Xs Scuba PonyPac Harness" . Retrieved 3 November 2011.
  4. Busuttili, Mike; Davies, Trevor; Edmead, Peter (1959). Sport Diving. BSAC. pp. 72, 130. ISBN   0-09-186429-1.
  5. Gurr, Kevin (2002). Technical Diving from the Bottom Up. Periscope Publishing. pp. 52–54.
  6. Co-operative effort from the Gibraltar diving community. "A special DIVE report into alternative air sources". UK Diving technical articles. ukdiving.co.uk. Retrieved 20 March 2016.
  7. Liddiard, John (May 2008). "Bailout". Diver Magazine and jlunderwater.co.uk website. Retrieved 20 December 2016.