A carbon dioxide scrubber is a piece of equipment that absorbs carbon dioxide (CO2). It is used to treat exhaust gases from industrial plants or from exhaled air in life support systems such as rebreathers or in spacecraft, submersible craft or airtight chambers. Carbon dioxide scrubbers are also used in controlled atmosphere (CA) storage and carbon capture and storage processes.
The primary application for CO2 scrubbing is for removal of CO2 from the exhaust of coal- and gas-fired power plants. Virtually the only technology being seriously evaluated involves the use of various amines, e.g. monoethanolamine. Cold solutions of these organic compounds bind CO2, but the binding is reversed at higher temperatures:
As of 2009 [update] , this technology has only been lightly implemented because of capital costs of installing the facility and the operating costs of utilizing it. [1]
Several minerals and mineral-like materials reversibly bind CO2. [2] Most often, these minerals are oxides or hydroxides, and often the CO2 is bound as carbonate. Carbon dioxide reacts with quicklime (calcium oxide) to form limestone (calcium carbonate), [3] in a process called carbonate looping. Other minerals include serpentinite, a magnesium silicate hydroxide, and olivine. [4] [5] Molecular sieves also function in this capacity.
Various (cyclical) scrubbing processes have been proposed to remove CO2 from the air or from flue gases and release them in a controlled environment, reverting the scrubbing agent. These usually involve using a variant of the Kraft process which may be based on sodium hydroxide. [6] [7] The CO2 is absorbed into such a solution, transfers to lime (via a process called causticization) and is released again through the use of a kiln. With some modifications to the existing processes (mainly changing to an oxygen-fired kiln[ citation needed ]) the resulting exhaust becomes a concentrated stream of CO2, ready for storage or use in fuels. An alternative to this thermo-chemical process is an electrical one which releases the CO2 through electrolyzing of the carbonate solution. [8] While simpler, this electrical process consumes more energy as electrolysis, also splits water. Early incarnations of environmentally motivated CO2 capture used electricity as the energy source and were therefore dependent on green energy. Some thermal CO2 capture systems use heat generated on-site, which reduces the inefficiencies resulting from off-site electricity production, but it still needs a source of (green) heat, which nuclear power or concentrated solar power could provide. [9]
Zeman and Lackner outlined a specific method of air capture. [10]
First, CO2 is absorbed by an alkaline NaOH solution to produce dissolved sodium carbonate. The absorption reaction is a gas liquid reaction, strongly exothermic, here:
Causticization is performed ubiquitously in the pulp and paper industry and readily transfers 94% of the carbonate ions from the sodium to the calcium cation. [10] Subsequently, the calcium carbonate precipitate is filtered from solution and thermally decomposed to produce gaseous CO2. The calcination reaction is the only endothermic reaction in the process and is shown here:
The thermal decomposition of calcite is performed in a lime kiln fired with oxygen in order to avoid an additional gas separation step. Hydration of the lime (CaO) completes the cycle. Lime hydration is an exothermic reaction that can be performed with water or steam. Using water, it is a liquid/solid reaction as shown here:
Other strong bases such as soda lime, sodium hydroxide, potassium hydroxide, and lithium hydroxide are able to remove carbon dioxide by chemically reacting with it. In particular, lithium hydroxide was used aboard spacecraft, such as in the Apollo program, to remove carbon dioxide from the atmosphere. It reacts with carbon dioxide to form lithium carbonate. [11] Recently lithium hydroxide absorbent technology has been adapted for use in anesthesia machines. Anesthesia machines which provide life support and inhaled agents during surgery typically employ a closed circuit necessitating the removal of carbon dioxide exhaled by the patient. Lithium hydroxide may offer some safety and convenience benefits over the older calcium based products.
The net reaction being:
Lithium peroxide can also be used as it absorbs more CO2 per unit weight with the added advantage of releasing oxygen. [12]
In recent years lithium orthosilicate has attracted much attention towards CO2 capture, as well as energy storage. [8] This material offers considerable performance advantages although it requires high temperatures for the formation of carbonate to take place.
The regenerative carbon dioxide removal system (RCRS) on the Space Shuttle orbiter used a two-bed system that provided continuous removal of carbon dioxide without expendable products. Regenerable systems allowed a shuttle mission a longer stay in space without having to replenish its sorbent canisters. Older lithium hydroxide (LiOH)-based systems, which are non-regenerable, were replaced by regenerable metal-oxide-based systems. A system based on metal oxide primarily consisted of a metal oxide sorbent canister and a regenerator assembly. It worked by removing carbon dioxide using a sorbent material and then regenerating the sorbent material. The metal-oxide sorbent canister was regenerated by pumping air at approximately 200 °C (392 °F) through it at a standard flow rate of 3.5 L/s (7.4 cu ft/min) for 10 hours. [13]
Activated carbon can be used as a carbon dioxide scrubber. Air with high carbon dioxide content, such as air from fruit storage locations, can be blown through beds of activated carbon and the carbon dioxide will adhere to the activated carbon [adsorption]. Once the bed is saturated it must then be "regenerated" by blowing low carbon dioxide air, such as ambient air, through the bed. This will release the carbon dioxide from the bed, and it can then be used to scrub again, leaving the net amount of carbon dioxide in the air the same as when the process was started. [ citation needed ]
Metal-organic frameworks are well-studied for carbon dioxide capture and sequestration via adsorption. [14] No large-scale commercial technology exists. [15] In one set of tests MOFs were able to separate 90% of the CO2 from the flue gas stream using a vacuum pressure swing process. The cost of energy is estimated to increase by 65% if MOFs were used vs an increase of 81% for amines as the capturing agent. [16]
An extend air cartridge (EAC) is a make or type of pre-loaded one-use absorbent canister that can be fitted into a recipient cavity in a suitably-designed rebreather. [17]
Many other methods and materials have been discussed for scrubbing carbon dioxide.
Hydroxide is a diatomic anion with chemical formula OH−. It consists of an oxygen and hydrogen atom held together by a single covalent bond, and carries a negative electric charge. It is an important but usually minor constituent of water. It functions as a base, a ligand, a nucleophile, and a catalyst. The hydroxide ion forms salts, some of which dissociate in aqueous solution, liberating solvated hydroxide ions. Sodium hydroxide is a multi-million-ton per annum commodity chemical. The corresponding electrically neutral compound HO• is the hydroxyl radical. The corresponding covalently bound group –OH of atoms is the hydroxy group. Both the hydroxide ion and hydroxy group are nucleophiles and can act as catalysts in organic chemistry.
Syngas, or synthesis gas, is a mixture of hydrogen and carbon monoxide, in various ratios. The gas often contains some carbon dioxide and methane. It is principally used for producing ammonia or methanol. Syngas is combustible and can be used as a fuel. Historically, it has been used as a replacement for gasoline, when gasoline supply has been limited; for example, wood gas was used to power cars in Europe during WWII.
Potassium hydroxide is an inorganic compound with the formula KOH, and is commonly called caustic potash.
Carbonation is the chemical reaction of carbon dioxide to give carbonates, bicarbonates, and carbonic acid. In chemistry, the term is sometimes used in place of carboxylation, which refers to the formation of carboxylic acids.
Ethylene oxide is an organic compound with the formula C2H4O. It is a cyclic ether and the simplest epoxide: a three-membered ring consisting of one oxygen atom and two carbon atoms. Ethylene oxide is a colorless and flammable gas with a faintly sweet odor. Because it is a strained ring, ethylene oxide easily participates in a number of addition reactions that result in ring-opening. Ethylene oxide is isomeric with acetaldehyde and with vinyl alcohol. Ethylene oxide is industrially produced by oxidation of ethylene in the presence of a silver catalyst.
Soda lime, a mixture of sodium hydroxide (NaOH) and calcium oxide (CaO), is used in granular form within recirculating breathing environments like general anesthesia and its breathing circuit, submarines, rebreathers, and hyperbaric chambers and underwater habitats. Its purpose is to eliminate carbon dioxide from breathing gases, preventing carbon dioxide retention and, eventually, carbon dioxide poisoning. The creation of soda lime involves treating slaked lime with a concentrated sodium hydroxide solution.
Lithium hydroxide is an inorganic compound with the formula LiOH. It can exist as anhydrous or hydrated, and both forms are white hygroscopic solids. They are soluble in water and slightly soluble in ethanol. Both are available commercially. While classified as a strong base, lithium hydroxide is the weakest known alkali metal hydroxide.
Flue-gas desulfurization (FGD) is a set of technologies used to remove sulfur dioxide from exhaust flue gases of fossil-fuel power plants, and from the emissions of other sulfur oxide emitting processes such as waste incineration, petroleum refineries, cement and lime kilns.
Amine gas treating, also known as amine scrubbing, gas sweetening and acid gas removal, refers to a group of processes that use aqueous solutions of various alkylamines (commonly referred to simply as amines) to remove hydrogen sulfide (H2S) and carbon dioxide (CO2) from gases. It is a common unit process used in refineries, and is also used in petrochemical plants, natural gas processing plants and other industries.
Flue gas is the gas exiting to the atmosphere via a flue, which is a pipe or channel for conveying exhaust gases, as from a fireplace, oven, furnace, boiler or steam generator. It often refers to the exhaust gas of combustion at power plants. Technology is available to remove pollutants from flue gas at power plants.
Sodium oxide is a chemical compound with the formula Na2O. It is used in ceramics and glasses. It is a white solid but the compound is rarely encountered. Instead "sodium oxide" is used to describe components of various materials such as glasses and fertilizers which contain oxides that include sodium and other elements. Sodium oxide is a component.
Scrubber systems are a diverse group of air pollution control devices that can be used to remove some particulates and/or gases from industrial exhaust streams. An early application of a carbon dioxide scrubber was in the submarine the Ictíneo I, in 1859; a role for which they continue to be used today. Traditionally, the term "scrubber" has referred to pollution control devices that use liquid to wash unwanted pollutants from a gas stream. Recently, the term has also been used to describe systems that inject a dry reagent or slurry into a dirty exhaust stream to "wash out" acid gases. Scrubbers are one of the primary devices that control gaseous emissions, especially acid gases. Scrubbers can also be used for heat recovery from hot gases by flue-gas condensation. They are also used for the high flows in solar, PV, or LED processes.
Lithium peroxide is the inorganic compound with the formula Li2O2. Lithium peroxide is a white solid, and unlike most other alkali metal peroxides, it is nonhygroscopic. Because of its high oxygen:mass and oxygen:volume ratios, the solid has been used to remove CO2 from and release O2 to the atmosphere in spacecraft.
Douglas Patrick Harrison is a professor emeritus of chemical engineering from Louisiana State University's Gordon A. and Mary Cain Department of Chemical Engineering, where he taught undergraduate and graduate classes and served as a dissertation advisor to Ph.D. and M.S. students.
A primarylife support system (PLSS), is a device connected to an astronaut or cosmonaut's spacesuit, which allows extra-vehicular activity with maximum freedom, independent of a spacecraft's life support system. A PLSS is generally worn like a backpack. The functions performed by the PLSS include:
Post-combustion capture refers to the removal of carbon dioxide (CO2) from a power station flue gas prior to its compression, transportation and storage in suitable geological formations, as part of carbon capture and storage. A number of different techniques are applicable, almost all of which are adaptations of acid gas removal processes used in the chemical and petrochemical industries. Many of these techniques existed before World War II and, consequently, post-combustion capture is the most developed of the various carbon-capture methodologies.
Calcium looping (CaL), or the regenerative calcium cycle (RCC), is a second-generation carbon capture technology. It is the most developed form of carbonate looping, where a metal (M) is reversibly reacted between its carbonate form (MCO3) and its oxide form (MO) to separate carbon dioxide from other gases coming from either power generation or an industrial plant. In the calcium looping process, the two species are calcium carbonate (CaCO3) and calcium oxide (CaO). The captured carbon dioxide can then be transported to a storage site, used in enhanced oil recovery or used as a chemical feedstock. Calcium oxide is often referred to as the sorbent.
Solid sorbents for carbon capture include a diverse range of porous, solid-phase materials, including mesoporous silicas, zeolites, and metal-organic frameworks. These have the potential to function as more efficient alternatives to amine gas treating processes for selectively removing CO2 from large, stationary sources including power stations. While the technology readiness level of solid adsorbents for carbon capture varies between the research and demonstration levels, solid adsorbents have been demonstrated to be commercially viable for life-support and cryogenic distillation applications. While solid adsorbents suitable for carbon capture and storage are an active area of research within materials science, significant technological and policy obstacles limit the availability of such technologies.
Direct air capture (DAC) is the use of chemical or physical processes to extract carbon dioxide directly from the ambient air. If the extracted CO2 is then sequestered in safe long-term storage, the overall process will achieve carbon dioxide removal and be a "negative emissions technology" (NET).
Sorption enhanced water gas shift (SEWGS) is a technology that combines a pre-combustion carbon capture process with the water gas shift reaction (WGS) in order to produce a hydrogen rich stream from the syngas fed to the SEWGS reactor.
{{cite journal}}: CS1 maint: unfit URL (link)The new metal-oxide-based system replaces the existing non-regenerable lithium hydroxide (LiOH) carbon dioxide (CO2) removal system located in the EMU's Primary Life Support System.
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