![]() Top of 7 litre steel cylinder with parallel neck thread with valve fitted | |
Other names | Pillar valve |
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Uses | Controlling gas supply to scuba equipment |
A scuba cylinder valve or pillar valve is a high pressure manually operated screw-down shut off valve fitted to the neck of a scuba cylinder to control breathing gas flow to and from the pressure vessel and to provide a connection with the scuba regulator or filling whip. [1] Cylinder valves are usually machined from brass and finished with a protective and decorative layer of chrome plating. [2] A metal or plastic dip tube or valve snorkel screwed into the bottom of the valve extends into the cylinder to reduce the risk of liquid or particulate contaminants in the cylinder getting into the gas passages when the cylinder is inverted, and blocking or jamming the regulator. [3] [4]
Cylinder valves are classified by four basic aspects: the thread specification for attachment to the cylinder, the connection to the regulator, pressure rating, and some functional distinguishing features. Standards relating to the specifications and manufacture of cylinder valves include ISO 10297 and CGA V-9 Standard for Gas Cylinder Valves. [5]
The valve body is usually machined from a solid brass casting or forging, which is screwed into the cylinder neck thread, and sealed by o-ring or thread tape. The outlet is machined to fit one of the standard scuba regulator connection systems, and a gas passage is provided from the interior of the cylinder to the regulator connection. Control of gas flow through the gas passage is by opening and closing a valve orifice machined into the valve body, by turning the valve knob to drive the valve spindle which moves the valve seat towards or away from the orifice. The spindle engages with the valve seat by a flat and slot or a square socket on the inner end of the spindle, which passes through the spindle seal in the valve bonnet. Rotation of the seat drives it along its axis on a screw thread concentric with the orifice. The spindle is usually sealed by an O-ring where it passes through the bonnet, and axial loads on the spindle are usually carried by a teflon or similar low friction coefficient washer. Other arrangements have been used, but the one described is very common and is known as a balanced valve because the pressure of the gas in the cylinder is exerted on both sides of the valve seat when it is not sealed, because the gas can leak past the threads of the seat. Historically, two other spindle arrangements were also used, the unbalanced valve where the periphery of the seat is sealed, and the glandless valve, where the valve seat does not rotate, but is sealed into the valve body behind a diaphragm. The valve outlet is connected to a regulator for diving, or a filling whip for charging. The valve must be open for these operations, and closed to keep the gas inside the cylinder for storage. [6] [3]
The neck of the cylinder is the part of the end which is shaped as a narrow concentric cylinder, and internally threaded to fit a cylinder valve. Cylinder threads may be in two basic configurations: Taper thread and parallel thread. [1] The valve thread specification must exactly match the neck thread specification of the cylinder. Improperly matched neck threads can fail under pressure which can have fatal consequences. [7] [8] [9] [10] Parallel threads are more tolerant of repeated removal and refitting of the valve for inspection and testing. [11] : s9
There are several standards for neck threads, these include:
Parallel threads are made to several standards:
The 3/4"NGS and 3/4"BSP are very similar, having the same pitch and a pitch diameter that only differs by about 0.2 mm (0.008 in), but they are not compatible, as the thread forms are different.
All parallel thread valves are sealed using an O-ring at top of the neck thread which seals in a chamfer or step in the cylinder neck and against the flange of the valve.
A rubber O-ring forms a seal between the metal of the cylinder valve and the metal of the diving regulator. Fluoroelastomer (e.g. viton) O-rings may be used with cylinders filled with oxygen-rich breathing gas mixtures to reduce the risk of fire. [18] There are two basic types of cylinder valve to regulator connection in general use for scuba cylinders. They are both very widely used for cylinders containing air and in many countries also for other breathing gases for diving:
The yoke connector, also known as an A-clamp or international connector, is a component of the regulator that fits around the valve body at the outlet and presses the outlet O-ring of the valve against the inlet seat of the regulator. The connection is officially described as connection CGA 850 yoke. [19] The yoke clamping screw is screwed down snug by hand to ensure metal to metal contact between valve and regulator to sufficiently constrain the O-ring against extrusion. Overtightening can make the yoke impossible to remove later without tools. The seal is created by clamping the O-ring mounted in a groove on the face of the valve between the surfaces of the regulator and valve. When the valve is opened, cylinder pressure expands the O-ring against the outer surface of the O-ring groove in the valve and the face of the regulator inlet. This type of connection is simple, cheap and very widely used worldwide. Several O-ring sizes are in use, and both overall and section diameters may vary, but the correct size for the valve is necessary for a reliable seal and so that the O-ring does not easily fall out during handling and storage. It has a maximum pressure rating of 240 bar, and is not well protected against overpressurisation. Insufficient clamping force may allow the pressure to slightly stretch the yoke structure, opening a gap between the sealing faces of the valve and the regulator sufficient to extrude the O-ring through the gap, resulting in a potentially catastrophic leak. A similar effect can occur if the first stage is bumped against the environment, flexing the yoke enough to open a gap. When underwater this is most likely in an overhead environment where the diver cannot make an immediate emergency ascent. The risk of this cause for O-ring extrusion is roughly proportional to the pressure in the cylinder, and is less for a more rigid yoke structure. [20] [3] Older regulators may have a yoke rated at 200 bar, and these may not fit over more recent 240 bar valves.
In the DIN screw thread connectors, the regulator screws into the cylinder valve, trapping the O-ring securely between the sealing face of the valve and the O-ring groove in the regulator. These are more reliable than A-clamps because the O-ring is well protected and the assembly is considerably more rigid, and has a lower profile, making O-ring extrusion under impact less likely, but operators in many countries do not widely use DIN filling connectors on compressors, or cylinder valves which have DIN fittings, so a diver traveling abroad with a DIN system may need to take an adaptor, either for connecting the DIN regulator to a rented cylinder, or for connecting an A-clamp filler hose to a DIN cylinder valve. The DIN connection is slightly more complex to manufacture, but if the seal is good when the valve is opened it is likely to remain good throughout a dive, even if banged against a solid overhead, and is consequently preferred by technical divers even where the yoke fitting is more generally popular. DIN connections are available in two specifications; for working pressures up to 232 bar, and for 300 bar. The original design 200 bar regulator fitting with five threads will not seal in a 300 bar valve, preventing potential overload, particularly of the high pressure hose and submersible pressure gauge, but the DIN 300 bar regulator inlet fitting with seven threads available on almost all recent regulators is compatible with 200 and 232 bar valves as well as the 300 bar valves. The thread form is G5/8" x 14 tpi. The O-ring is carried in a groove on the regulator. Two sizes of O-ring are in common use. [3]
Adaptors are available to allow connection of DIN regulators to yoke cylinder valves (A-clamp or yoke adaptor), and to connect yoke regulators to DIN cylinder valves. [21] There are two types of adaptors for DIN valves: plug adaptors and block adaptors. Plug adaptors are screwed into a 5-thread DIN valve socket, are rated for 232/240 bar, and can only be used with valves which are designed to accept them. These can be recognised by a dimple recess opposite to the outlet opening, used to locate the screw of an A-clamp. Block adaptors are generally rated for 200 bar, and can be used with almost any 200 bar 5-thread DIN valve. A-clamp or yoke adaptors comprise a yoke clamp with a DIN socket in line. They are slightly more vulnerable to O-ring extrusion than integral yoke clamps, due to greater leverage on the first stage regulator.
Several manufacturers market an otherwise identical first stage varying only in the choice of cylinder valve connection. In these cases it may be possible to buy original components to convert yoke to DIN and vice versa. The complexity of the conversion may vary, and parts are not usually interchangeable between manufacturers. The conversion of Apeks regulators is particularly simple and only requires an Allen key and a ring spanner.
There are also cylinder valves for scuba cylinders containing gases other than air:
Internal and other replaceable components of valves are often interchangeable amongst other valves from the same manufacturer for similar service. [3]
The handwheel or valve knob is a knurled or ridged rubber, plastic or metal fitting attached to the valve spindle, used to rotate the spindle to open and close the valve. Hard rubber or tough plastic are the usual materials on recent models, usually incorporating moulded grips and a metal insert to engage the square or flatted part of the spindle, to which they are usually attached by a slotted nut. [3]
The dip tube, anti-debris tube, or valve snorkel is a short tube screwed into the hole in the bottom of the valve body, which projects into the cylinder internal space. Its function is to prevent any loose debris inside the cylinder from getting into the outlet passages if the cylinder is inverted in use, as such material may clog or jam the regulator. Originally mostly made from brass tube, they are also often made from plastic, but brass is still preferred for high oxygen fraction gas mixes, as it is a lower fire hazard. Some dip tubes have a filter attached to the lower end, often made from sintered brass, but most have a plain opening. [18] [3]
Yoke valves are rated between 200 and 240 bar, and there does not appear to be any mechanical design detail preventing connection between any yoke fittings, though some older yoke clamps will not fit over the popular 232/240 bar combination DIN/yoke cylinder valve as the yoke is too narrow.
DIN valves are produced in 200 bar and 300 bar pressure ratings. The number of threads and the detail configuration of the connections is designed to prevent incompatible combinations of filler attachment or regulator attachment with the cylinder valve. [21]
The most commonly used cylinder valve type is the single outlet plain valve, sometimes known as a "K-valve", [6] which allows connection of a single regulator, and has no reserve function. It simply opens to allow gas flow, or closes to shut it off. Several configurations are used, with options of DIN or A-clamp connection, and vertical or transverse spindle arrangements.
Until the 1970s, when submersible pressure gauges on regulators came into common use, diving cylinders often used a mechanical reserve mechanism to indicate to the diver that the cylinder was nearly empty. The gas supply was automatically cut-off by a spring loaded valve when the gas pressure reached the reserve pressure. To release the reserve, the diver pulled down on a rod that ran along the side of the cylinder and which activated a lever to open a bypass valve. The diver would then finish the dive before the reserve was consumed. The reserve could be adjusted by spring stiffness, typically 300 pounds per square inch (21 bar)for a single cylinder, but for twin sets 500 pounds per square inch (34 bar) and triple sets 700 pounds per square inch (48 bar). [6] : 266 [25] On occasion, divers would inadvertently trigger the mechanism while donning gear or performing a movement underwater and, not realizing that the reserve had already been accessed, could find themselves out of air at depth with no warning whatsoever. [1] [4] These valves became known as "J-valves" from being item "J" in one of the first scuba equipment manufacturer catalogs. The standard non-reserve yoke valve at the time was item "K", and is often still referred to as a "K-valve". [6] J-valves are still occasionally used by professional divers in zero visibility, where the submersible pressure gauge (SPG) can not be read. While the recreational diving industry has largely discontinued support and sales of the J-valve, the US Department of Defense, the US Navy, [26] NOAA (the National Oceanographic and Atmospheric Administration) and OSHA (the national Occupational Health and Safety Administration) all still allow or recommend the use of J-valves as an alternative to a bailout cylinder or as an alternative to a submersible pressure gauge. [26] They are generally not available through recreational dive shops, but are still available from some manufacturers. They can be significantly more expensive than K-valves from the same manufacturer.
Less common in the 1950s to 1970s was an "R-valve" which was equipped with a restriction that caused breathing to become difficult as the cylinder neared exhaustion, but that would allow less restricted breathing if the diver began to ascend and the ambient water pressure lessened, providing a larger pressure differential over the orifice. It was never particularly popular because if it was necessary for the diver to descend during exit from a cave or wreck, breathing would become progressively more difficult as the diver went deeper, eventually becoming impossible until the diver could ascend to a low enough ambient pressure. [6]
The reserve valves manufactured by Dräger were similar in function to the spring loaded J-valve, but the reserve valve completely bypassed the main valve when opened. Poseidon at one stage marketed a manifold for twin cylinders which featured a pair of plain valves in the cylinders, with a reserve valve mounted on the central outlet block of the manifold. This mechanism retained reserve pressure in both cylinders, where the usual arrangement with manifolded cylinders was to have the reserve gas retained in only one cylinder, therefore necessitating the use of different springs to maintain a roughly constant proportion of the total gas supply.
When filling the cylinder the J-valve will obstruct the inward flow of gas unless both the main and reserve valves are opened.
Y and H cylinder valves have two outlets, each with its own valve, allowing two regulators to be connected to the cylinder. [27] If one regulator "freeflows", which is a common failure mode, or ices up, which can happen in water below about 5 °C, its valve can be closed and the cylinder breathed from the regulator connected to the other valve. The difference between an H-valve and a Y-valve is that the Y-valve body splits into two posts roughly 90° to each other and 45° from the vertical axis, looking like a Y, while an H-valve is usually assembled from a valve designed as part of a manifold system with an additional valve post connected to the manifold socket, with the valve posts parallel and vertical, which looks a bit like an H. Y-valves are also known as "slingshot valves" due to their appearance. [28] Another style of dual outlet valve has the openings at 90° to each other and to the cylinder centreline. These are used on rebreather cylinders so that a bailout regulator can be fitted as well as the rebreather supply regulator.
Some cylinder valve models have axial spindles - in line with the cylinder axis, and are not handed. Standard side-spindle valves have the valve knob on the diver's right side when back-mounted. Side-spindle valves used with manifolds must be a handed pair - one with the knob to the right and the other with the knob to the left, but in all cases the valve is opened by turning the knob anticlockwise, and closed by turning it clockwise. This is the convention with almost all valves for all purposes. Left and right hand side-spindle valves are used by sidemount divers. These may be blanked off manifold valves or specially made for the purpose. [29] [30]
Valves which can be assembled as single or dual outlet valves, or as the paired valves of a manifold system are known as modular valves. They are generally available as left and right hand valves, with a second unvalved outlet into which a blanking plug, a second valve, or the end of a plain or isolation manifold can be screwed. The secondary outlet for one side may have left hand thread, usually indicated by a groove around the hexagon of the nut, as manifolds usually have some centre distance adjustment by rotating the manifold on its axis, which will screw it into or out of both valves at the same time. This makes it necessary to have matching thread on the plugs or secondary valves. [31] [32] [33]
A more complex modular valve system was introduced by Poseidon, where a wide variety of configurations could be assembled out of a set of standardised parts.
Some national standards require that the cylinder valve includes a bursting disk, a pressure relief device that will release the gas before the cylinder fails in the event of overpressurization. [1] If a bursting disk ruptures during a dive the entire contents of the cylinder will be lost in a very short time. The risk of this happening to a correctly rated disc, in good condition, on a correctly filled cylinder is very low. Burst disk over-pressure protection is specified in the CGA Standard S1.1. Standard for Pressure Relief Devices. [5] Bursting disc rupture pressure is generally rated at 85% to 100% of test pressure. [11]
Additional components for convenience, protection or other functions, not directly required for the function as a valve.
A cylinder manifold is a tube which connects two cylinders together so that the contents of both can be supplied to one or more regulators. [26] [34] : 164, 165 There are three commonly used configurations of manifold. The oldest type is a tube with a connector on each end which is attached to the cylinder valve outlet, and an outlet connection in the middle, to which the regulator is attached. A variation on this pattern includes a reserve valve at the outlet connector. The cylinders are isolated from the manifold when closed, and the manifold can be attached or disconnected while the cylinders are pressurised. [34] [6]
More recently, manifolds have become available which connect the cylinders on the cylinder side of the valve, leaving the outlet connection of the cylinder valve available for connection of a regulator. This means that the connection cannot be made or broken while the cylinders are pressurised, as there is no valve to isolate the manifold from the interior of the cylinder. This apparent inconvenience allows a regulator to be connected to each cylinder, and isolated from the internal pressure independently, which allows a malfunctioning regulator on one cylinder to be isolated while still allowing the regulator on the other cylinder access to all the gas in both cylinders. [34] These manifolds may be plain or may include an isolation valve in the manifold, which allows the contents of the cylinders to be isolated from each other. This allows the contents of one cylinder to be isolated and secured for the diver if a leak at the cylinder neck thread, manifold connection, or burst disk on the other cylinder causes its contents to be lost. [34] A relatively uncommon manifold system is a connection which screws directly into the neck threads of both cylinders, and has a single valve to release gas to a connector for a regulator. These manifolds can include a reserve valve, either in the main valve or at one cylinder. This system is mainly of historical interest. [6]
Also known as a manifold cage or regulator cage, this is a structure which can be clamped to the neck of the cylinder or manifolded cylinders to protect the valves and regulator first stages from impact and abrasion damage while in use [34] : 166 and from rolling the valve closed by friction of the handwheel against an overhead. A valve cage is often made of stainless steel, [34] and some designs can snag on obstructions and lines.
Plastic covers are held over the opening by friction, or screwed into a DIN valve socket to keep dust and spray from entering the opening. They are generally not 100% reliable, and it is considered prudent to open the valve slightly to blow out any contamination before making a connection to filler hose or regulator.
A valve knob extension (slob knob) is a fairly long flexible extension to a valve spindle allowing the diver to open and close the valve if it is in a position where the diver cannot normally reach it.
Standards relating to the specifications and manufacture of cylinder valves include ISO 10297 and CGA V-9 Standard for Gas Cylinder Valves, [5] both of which specify design, testing and marking of cylinder valves to be fitted as a closure to refillable transportable gas cylinders. [35] The 8th edition of CGA V-9 brings it into alignment with ISO 10297. [36]
A scuba set, originally just scuba, is any breathing apparatus that is entirely carried by an underwater diver and provides the diver with breathing gas at the ambient pressure. Scuba is an anacronym for self-contained underwater breathing apparatus. Although strictly speaking the scuba set is only the diving equipment that is required for providing breathing gas to the diver, general usage includes the harness or rigging by which it is carried and those accessories which are integral parts of the harness and breathing apparatus assembly, such as a jacket or wing style buoyancy compensator and instruments mounted in a combined housing with the pressure gauge. In the looser sense, scuba set has been used to refer to all the diving equipment used by the scuba diver, though this would more commonly and accurately be termed scuba equipment or scuba gear. Scuba is overwhelmingly the most common underwater breathing system used by recreational divers and is also used in professional diving when it provides advantages, usually of mobility and range, over surface-supplied diving systems and is allowed by the relevant legislation and code of practice.
A diving cylinder or diving gas cylinder is a gas cylinder used to store and transport high pressure gas used in diving operations. This may be breathing gas used with a scuba set, in which case the cylinder may also be referred to as a scuba cylinder, scuba tank or diving tank. When used for an emergency gas supply for surface supplied diving or scuba, it may be referred to as a bailout cylinder or bailout bottle. It may also be used for surface-supplied diving or as decompression gas. A diving cylinder may also be used to supply inflation gas for a dry suit or buoyancy compensator. Cylinders provide gas to the diver through the demand valve of a diving regulator or the breathing loop of a diving rebreather.
A diving regulator or underwater diving regulator is a pressure regulator that controls the pressure of breathing gas for underwater diving. The most commonly recognised application is to reduce pressurized breathing gas to ambient pressure and deliver it to the diver, but there are also other types of gas pressure regulator used for diving applications. The gas may be air or one of a variety of specially blended breathing gases. The gas may be supplied from a scuba cylinder carried by the diver, in which case it is called a scuba regulator, or via a hose from a compressor or high-pressure storage cylinders at the surface in surface-supplied diving. A gas pressure regulator has one or more valves in series which reduce pressure from the source, and use the downstream pressure as feedback to control the delivered pressure, or the upstream pressure as feedback to prevent excessive flow rates, lowering the pressure at each stage.
Surface-supplied diving is a mode of underwater diving using equipment supplied with breathing gas through a diver's umbilical from the surface, either from the shore or from a diving support vessel, sometimes indirectly via a diving bell. This is different from scuba diving, where the diver's breathing equipment is completely self-contained and there is no essential link to the surface. The primary advantages of conventional surface supplied diving are lower risk of drowning and considerably larger breathing gas supply than scuba, allowing longer working periods and safer decompression. Disadvantages are the absolute limitation on diver mobility imposed by the length of the umbilical, encumbrance by the umbilical, and high logistical and equipment costs compared with scuba. The disadvantages restrict use of this mode of diving to applications where the diver operates within a small area, which is common in commercial diving work.
A gas cylinder is a pressure vessel for storage and containment of gases at above atmospheric pressure. High-pressure gas cylinders are also called bottles. Inside the cylinder the stored contents may be in a state of compressed gas, vapor over liquid, supercritical fluid, or dissolved in a substrate material, depending on the physical characteristics of the contents. A typical gas cylinder design is elongated, standing upright on a flattened bottom end, with the valve and fitting at the top for connecting to the receiving apparatus.
Sidemount is a scuba diving equipment configuration which has scuba sets mounted alongside the diver, below the shoulders and along the hips, instead of on the back of the diver. It originated as a configuration for advanced cave diving, as it facilitates penetration of tight sections of cave, allows easy access to cylinder valves, provides easy and reliable gas redundancy, and tanks can be easily removed when necessary. These benefits for operating in confined spaces were also recognized by divers who conducted technical wreck diving penetrations.
Porpoise is a tradename for scuba developed by Ted Eldred in Australia and made there from the late 1940s onwards. The first Porpoise was a closed circuit oxygen rebreather, and the following models were all single hose open circuit regulators.
A scuba manifold is a device incorporating one or more valves and one or more gas outlets with scuba regulator connections, used to connect two or more diving cylinders containing breathing gas, providing a greater amount of gas for longer dive times or deeper dives. An isolation manifold allows the connection between the cylinders to be closed in the case of a leak from one of the cylinders or its valve or regulator, conserving the gas in the other cylinder. Diving with two or more cylinders is often associated with technical diving. Almost all manifold assemblies include one cylinder valve for each cylinder, and the overwhelming majority are for two cylinders.
The Pin Index Safety System (PISS) is a means of connecting high pressure cylinders containing medical gases to a regulator or other utilization equipment. It uses geometric features on the valve and yoke to prevent mistaken use of the wrong gas. This system is widely used worldwide for anesthesia machines, portable oxygen administration sets, and inflation gases used in surgery.
A pressure regulator is a valve that controls the pressure of a fluid to a desired value, using negative feedback from the controlled pressure. Regulators are used for gases and liquids, and can be an integral device with a pressure setting, a restrictor and a sensor all in the one body, or consist of a separate pressure sensor, controller and flow valve.
A pony bottle or pony cylinder is a small diving cylinder which is fitted with an independent regulator, and is usually carried by a scuba diver as an auxiliary scuba set. In an emergency, such as depletion of the diver's main air supply, it can be used as an alternative air source or bailout bottle to allow a normal ascent in place of a controlled emergency swimming ascent. The key attribute of a pony bottle is that it is a totally independent source of breathing gas for the diver.
In underwater diving, an alternative air source, or more generally alternative breathing gas source, is a secondary supply of air or other breathing gas for use by the diver in an emergency. Examples include an auxiliary demand valve, a pony bottle and bailout bottle.
Doing It Right (DIR) is a holistic approach to scuba diving that encompasses several essential elements, including fundamental diving skills, teamwork, physical fitness, and streamlined and minimalistic equipment configurations. DIR proponents maintain that through these elements, safety is improved by standardizing equipment configuration and dive-team procedures for preventing and dealing with emergencies.
Surface-supplied diving equipment (SSDE) is the equipment required for surface-supplied diving. The essential aspect of surface-supplied diving is that breathing gas is supplied from the surface, either from a specialised diving compressor, high-pressure gas storage cylinders, or both. In commercial and military surface-supplied diving, a backup source of surface-supplied breathing gas should always be present in case the primary supply fails. The diver may also wear a bailout cylinder which can provide self-contained breathing gas in an emergency. Thus, the surface-supplied diver is less likely to have an "out-of-air" emergency than a scuba diver using a single gas supply, as there are normally two alternative breathing gas sources available. Surface-supplied diving equipment usually includes communication capability with the surface, which improves the safety and efficiency of the working diver.
The following index is provided as an overview of and topical guide to underwater diving: Links to articles and redirects to sections of articles which provide information on each topic are listed with a short description of the topic. When there is more than one article with information on a topic, the most relevant is usually listed, and it may be cross-linked to further information from the linked page or section.
The mechanism of diving regulators is the arrangement of components and function of gas pressure regulators used in the systems which supply breathing gases for underwater diving. Both free-flow and demand regulators use mechanical feedback of the downstream pressure to control the opening of a valve which controls gas flow from the upstream, high-pressure side, to the downstream, low-pressure side of each stage. Flow capacity must be sufficient to allow the downstream pressure to be maintained at maximum demand, and sensitivity must be appropriate to deliver maximum required flow rate with a small variation in downstream pressure, and for a large variation in supply pressure, without instability of flow. Open circuit scuba regulators must also deliver against a variable ambient pressure. They must be robust and reliable, as they are life-support equipment which must function in the relatively hostile seawater environment, and the human interface must be comfortable over periods of several hours.
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