Semiconductor device fabrication |
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MOSFET scaling (process nodes) |
Future
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The semiconductor industry is the aggregate of companies engaged in the design and fabrication of semiconductors and semiconductor devices, such as transistors and integrated circuits. It's roots can be traced to the invention of the transistor by Shockley, Brattain, and Bardeen at Bell Labs in 1948. [1] [2] Bell Labs licensed the technology for $25,000, [3] and soon many companies, including Motorola (1952), [4] Schockley Semiconductor (1955), Sylvania, Centralab, Fairchild Semiconductor and Texas Instruments were making transistors. In 1958 Jack Kilby of Texas Instruments and Robert Noyce of Fairchild independently invented the Integrated Circuit, a method of producing multiple transistors on a single "chip" of Semiconductor material. This kicked off a number of rapid advances in fabrication technology leading to the exponential growth in semiconductor device production, known as Moore's law that has persisted over the past six or so decades. The industry's annual semiconductor sales revenue has since grown to over $481 billion, as of 2018. [5]
In 2010, the semiconductor industry had the highest intensity of Research & Development in the EU and ranked second after Biotechnology in the EU, United States and Japan combined. [6]
The semiconductor industry is in turn the driving force behind the wider electronics industry, [7] with annual power electronics sales of £135 billion ($216 billion) as of 2011, [8] annual consumer electronics sales expected to reach $2.9 trillion by 2020, [9] tech industry sales expected to reach $5 trillion in 2019, [10] and e-commerce with over $29 trillion in 2017. [11] In 2019, 32.4% of the semiconductor market segment was for networks and communications devices. [12]
In 2021, the sales of semiconductors reached a record $555.9 billion, up 26.2 percent, with sales in China reaching $192.5 billion, according to the Semiconductor Industry Association. A record 1.15 trillion semiconductor units were shipped in the calendar year. [13] The semiconductor industry is projected to reach $726.73 billion by 2027. [14]
The global semiconductor industry is dominated by companies from the United States, Taiwan, South Korea, Japan and the Netherlands, with Israel and Germany having significant presence in the field. [15]
Unique features of the industry include continuous growth but in a cyclical pattern with high volatility. While the current 20-year annual average growth of the semiconductor industry is on the order of 13%, this has been accompanied by equally above-average market volatility, which can lead to significant if not dramatic cyclical swings. This has required the need for high degrees of flexibility and innovation in order to constantly adjust to the rapid pace of change in the market as many products embedding semiconductor devices often have a very short life cycle.[ citation needed ]
At the same time, the rate of constant price-performance improvement in the semiconductor industry is staggering. As a consequence, changes in the semiconductor market not only occur extremely rapidly but also anticipate changes in industries evolving at a slower pace. The semiconductor industry is widely recognized as a key driver and technology enabler for the whole electronics value chain. [16]
Prior to the 1980s, the semiconductor industry was vertically integrated. Semiconductor companies both designed and manufactured chips in their own facilities. In many cases, this included inventing new processes, refining and purifying source chemicals and silicon wafers, and even manufacturing equipment, like furnaces, lithography tools and etchers. These companies also carried out the assembly and testing of their chips. Over time, many of these functions were outsourced, such that today semiconductor manufacturers rely on a complex supply chain to provide wafers, high purity source chemicals, and processing equipment. Further, starting with LSI in 1969, the industry has seen the emergence of Fabless Semiconductor Companies that focus solely on chip design and rely on other companies to manufacture their designs. Initially, these other companies were integrated device manufacturers (IDMs), companies that also designed and manufactured their own products, and thus were often competitors of the Fabless companies. But, by the mid-1980's TSMC and UMC emerged as foundries, specializing solely in the manufacture of other companies' designs.
Today, much of the industry is based on the foundry model, which consists of semiconductor fabrication plants (foundries) and integrated circuit design operations, each belonging to separate companies or subsidiaries. Some companies, known as integrated device manufacturers, both design and manufacture semiconductors. The foundry model has resulted in consolidation among foundries. As of 2021, only three firms are able to manufacture the most advanced semiconductors: TSMC of Taiwan, Samsung of South Korea, and Intel of the United States. [17] Part of this is due to the high capital costs of building foundries. TSMC's latest factory, capable of fabricating 3 nm process semiconductors and completed in 2020, cost $19.5 billion. [17]
Intel is considering outsourcing some production to TSMC. It currently can only produce 10 nm semiconductors, while TSMC and Samsung can both produce 5 nm. [17] GlobalFoundries, an American-headquartered firm, uses a 12 nm process for its most advanced chips due to the rapidly increasing development costs of smaller process nodes. [18]
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Industry sector | Market share |
---|---|
Computer and peripheral equipment | 32.3% |
Consumer electronics | 21.2% |
Telecommunications equipment | 16.5% |
Industrial electronics | 14.3% |
Defense and space industry | 11.5% |
Transportation technology | 4.2% |
Notes:
Year | Optoelectronics | Sensor / Actuator | MOSFET [37] |
---|---|---|---|
1960–2001 | ? | ? | 2,900,000,000,000,000 |
2002 | 23,164 | 1,654 | |
2003 | 28,955 | 2,482 | |
2004 | 38,056 | 3,310 | |
2005 | 44,675 | 4,137 | |
2006 [38] | 55,429 | 4,137 | |
2007 [39] | 67,839 | 4,136 | |
2008 | 76,939 | 4,964 | |
2009 | 91,003 | 4,964 | |
2010 | 97,622 | 6,619 | |
2011 | 110,031 | 8,273 | |
2012 | 129,886 | 11,583 | |
2013 | 131,541 | 14,064 | |
2014–2015 | ? | ? | 10,100,000,000,000,000 |
2016 [40] [41] | 217,200 | 17,376 | |
2017–2018 | ? | ? | |
1960–2018 | 1,112,340+ | 87,699+ | 13,000,000,000,000,000 |
Year | MOS memory | MPU / MCU | Analog | Logic | ASIC | ASSP | Total |
---|---|---|---|---|---|---|---|
1960–1991 | ? | 15,000 [42] | ? | ? | ? | ? | 350,000 [42] |
1992 [43] | 3,706 | ||||||
1993 [43] | 4,060 | ||||||
1994 [43] | 4,938 | ||||||
1995 [43] | 6,092 | ||||||
1996 [43] | 6,206 | ||||||
1997 | 7,155 [44] | ? | ? | ? | ? | ? | 60,100 [39] |
1998–1999 | ? | ? | ? | ? | ? | ? | ? |
2000 [45] | ? | ? | ? | ? | ? | ? | 89,100 |
2001 | ? | ? | ? | ? | ? | ? | ? |
2002 | 9,100 | 6,619 | 24,819 | 11,582 | 2,482 | 23,992 | 78,594 |
2003 | 10,755 | 6,618 | 30,611 | 14,064 | 1,655 | 25,646 | 89,349 |
2004 | 13,237 | 9,100 | 33,092 | 14,064 | 1,654 | 33,092 | 104,239 |
2005 | 15,719 | 8,273 | 37,229 | 14,891 | 2,481 | 38,056 | 116,649 |
2006 [38] | 18,201 | 10,755 | 43,020 | 18,200 | 2,482 | 45,501 | 141,600 |
2007 [39] | 23,992 | 12,409 | 48,811 | 18,201 | 3,309 | 45,502 | 156,000 |
2008 | 25,646 | 12,410 | 49,639 | 18,200 | 1,655 | 47,156 | 154,706 |
2009 | 28,128 | 11,582 | 43,020 | 14,892 | 2,482 | 43,847 | 143,951 |
2010 [45] | 33,919 | 16,546 | 57,084 | 19,028 | 1,654 | 57,911 | 189,800 |
2011 | 33,919 | 17,374 | 56,256 | 19,028 | 1,655 | 58,738 | 186,970 |
2012 | 34,747 | 17,373 | 57,084 | 17,373 | 1,655 | 57,083 | 185,315 |
2013 | 33,919 | 16,546 | 67,839 | 18,201 | 2,481 | 64,530 | 203,516 |
2014 | ? | 18,600 [46] | ? | ? | ? | ? | ? |
2015 | ? | 22,058 [47] | ? | ? | ? | ? | 235,600 [45] |
2016 [40] [41] | 43,440 | 21,174 [47] | 130,320 | 52,128 | ? | ? | 342,416 |
2017 | ? | 25,797 [47] | ? | ? | ? | ? | 581,321 [48] |
2018 | ? | ? | ? | ? | ? | ? | 634,700 [48] |
1960–2018 | 356,879+ | 274,298+ | 635,804+ | 249,852+ | 25,645+ | 541,054+ | 4,043,926+ |
Year | Discrete transistors | Diode | Total | ||
---|---|---|---|---|---|
Power | Small-signal | Total | |||
1954–1956 [50] | ? | ? | 28 | ? | 28+ |
1957 [50] | ? | ? | 30 | ? | 30+ |
1958–1962 | ? | ? | ? | ? | ? |
1963 [50] | ? | ? | 303 | ? | 303+ |
1964–1965 | ? | ? | ? | ? | ? |
1966 [51] | ? | ? | 968 | ? | 968+ |
1967 [51] | ? | ? | 881 | ? | 881+ |
1968 [51] | ? | ? | 997 | ? | 997+ |
1969 [50] | ? | ? | 1,249 | ? | 1,249+ |
1970 [51] | ? | ? | 914 | ? | 914+ |
1971 [50] | ? | ? | 881 | ? | 881+ |
1972–2001 | ? | ? | ? | ? | ? |
2002 | ? | ? | ? | ? | 232,472 |
2003 | ? | ? | ? | ? | 245,708 |
2004 | ? | ? | ? | ? | 287,901 |
2005 | ? | ? | ? | ? | 290,382 |
2006 [38] | ? | ? | ? | ? | 321,820 |
2007 [39] | ? | ? | ? | ? | 356,566 |
2008 | ? | ? | ? | ? | 324,301 |
2009 | ? | ? | ? | ? | 289,555 |
2010 | 53,000 [52] | ? | 53,000+ | ? | 371,458 |
2011 | 45,000 | 110,000 | 155,000 | 143,000 | 356,000 |
2012 | ? | ? | ? | ? | 345,812 |
2013 | 44,000 | 103,000 | 147,000 | 146,000 | 358,000 |
2014 | 48,000 | 109,000 | 157,000 | 154,000 | 380,000 |
2015 [45] | 52,000 | 107,000 | 159,000 | 150,000 | 372,000 |
2016 [40] | 53,300 | ? | 53,300+ | ? | 382,272 |
2017 | 58,100 | ? | 58,100+ | ? | 58,100+ |
2018 | 62,800 | ? | 62,800+ | ? | 62,800+ |
1954–2018 | 416,200+ | 429,000+ | 851,451+ | 593,000+ | 5,041,398+ |
Manufacturers headquartered in the following places are the sales leaders in the pure-play foundry, IDM (integrated device manufacturing), fabless manufacturing and OSAT (outsourced semiconductor assembly and testing) sectors of the industry. [35]
Manufacturers headquartered in the United States have fabrication plants across the world, including over 50% in the Americas, 39% in the Asia-Pacific region (including 9% in Japan), and 9% in Europe. [35]
Electronics is a scientific and engineering discipline that studies and applies the principles of physics to design, create, and operate devices that manipulate electrons and other electrically charged particles. It is a subfield of physics and electrical engineering which uses active devices such as transistors, diodes, and integrated circuits to control and amplify the flow of electric current and to convert it from one form to another, such as from alternating current (AC) to direct current (DC) or from analog signals to digital signals.
An integrated circuit (IC), also known as a microchip or simply chip, is a small electronic device made up of multiple interconnected electronic components such as transistors, resistors, and capacitors. These components are etched onto a small piece of semiconductor material, usually silicon. Integrated circuits are used in a wide range of electronic devices, including computers, smartphones, and televisions, to perform various functions such as processing and storing information. They have greatly impacted the field of electronics by enabling device miniaturization and enhanced functionality.
Semiconductor device fabrication is the process used to manufacture semiconductor devices, typically integrated circuits (ICs) such as microprocessors, microcontrollers, and memories. It is a multiple-step photolithographic and physico-chemical process during which electronic circuits are gradually created on a wafer, typically made of pure single-crystal semiconducting material. Silicon is almost always used, but various compound semiconductors are used for specialized applications.
Taiwan Semiconductor Manufacturing Company Limited is a Taiwanese multinational semiconductor contract manufacturing and design company. It is the world's most valuable semiconductor company, the world's largest dedicated independent ("pure-play") semiconductor foundry, and Taiwan's largest company, with headquarters and main operations located in the Hsinchu Science Park in Hsinchu, Taiwan. Although the central government of Taiwan is the largest individual shareholder, the majority of TSMC is owned by foreign investors. In 2023, the company was ranked 44th in the Forbes Global 2000. Taiwan's exports of integrated circuits amounted to $184 billion in 2022, accounted for nearly 25 percent of Taiwan's GDP. TSMC constitutes about 30 percent of the Taiwan Stock Exchange's main index.
The foundry model is a microelectronics engineering and manufacturing business model consisting of a semiconductor fabrication plant, or foundry, and an integrated circuit design operation, each belonging to separate companies or subsidiaries. It was first conceived by Morris Chang, the founder of the Taiwan Semiconductor Manufacturing Company Limited (TSMC).
Fabless manufacturing is the design and sale of hardware devices and semiconductor chips while outsourcing their fabrication to a specialized manufacturer called a semiconductor foundry. These foundries are typically, but not exclusively, located in the United States, mainland China, and Taiwan. Fabless companies can benefit from lower capital costs while concentrating their research and development resources on the end market. Some fabless companies and pure play foundries may offer integrated-circuit design services to third parties.
Wafer fabrication is a procedure composed of many repeated sequential processes to produce complete electrical or photonic circuits on semiconductor wafers in semiconductor device fabrication process. Examples include production of radio frequency (RF) amplifiers, LEDs, optical computer components, and microprocessors for computers. Wafer fabrication is used to build components with the necessary electrical structures.
An integrated device manufacturer (IDM) is a semiconductor company which designs, manufactures, and sells integrated circuit (IC) products.
In electronic design, a semiconductor intellectual property core, IP core or IP block is a reusable unit of logic, cell, or integrated circuit layout design that is the intellectual property of one party. IP cores can be licensed to another party or owned and used by a single party. The term comes from the licensing of the patent or source code copyright that exists in the design. Designers of system on chip (SoC), application-specific integrated circuits (ASIC) and systems of field-programmable gate array (FPGA) logic can use IP cores as building blocks.
Integrated circuit design, semiconductor design, chip design or IC design, is a sub-field of electronics engineering, encompassing the particular logic and circuit design techniques required to design integrated circuits, or ICs. ICs consist of miniaturized electronic components built into an electrical network on a monolithic semiconductor substrate by photolithography.
In the microelectronics industry, a semiconductor fabrication plant, also called a fab or a foundry, is a factory where integrated circuits (ICs) are manufactured.
The transistor count is the number of transistors in an electronic device. It is the most common measure of integrated circuit complexity. The rate at which MOS transistor counts have increased generally follows Moore's law, which observes that transistor count doubles approximately every two years. However, being directly proportional to the area of a die, transistor count does not represent how advanced the corresponding manufacturing technology is. A better indication of this is transistor density which is the ratio of a semiconductor's transistor count to its die area.
The electronics industry is the economic sector that produces electronic devices. It emerged in the 20th century and is today one of the largest global industries. Contemporary society uses a vast array of electronic devices that are built in factories operated by the industry, which are almost always partially automated.
Multi-project chip (MPC), and multi-project wafer (MPW) semiconductor manufacturing arrangements allow customers to share tooling and microelectronics wafer fabrication cost between several designs or projects.
The term die shrink refers to the scaling of metal–oxide–semiconductor (MOS) devices. The act of shrinking a die creates a somewhat identical circuit using a more advanced fabrication process, usually involving an advance of lithographic nodes. This reduces overall costs for a chip company, as the absence of major architectural changes to the processor lowers research and development costs while at the same time allowing more processor dies to be manufactured on the same piece of silicon wafer, resulting in less cost per product sold.
GlobalFoundries Inc. is a multinational semiconductor contract manufacturing and design company incorporated in the Cayman Islands and headquartered in Malta, New York. Created by the divestiture of the manufacturing arm of AMD, the company was privately owned by Mubadala Investment Company, a sovereign wealth fund of the United Arab Emirates, until an initial public offering (IPO) in October 2021.
Semiconductor consolidation is the trend of semiconductor companies collaborating in order to come to a practical synergy with the goal of being able to operate in a business model that can sustain profitability.
The semiconductor industry, including Integrated Circuit (IC) manufacturing, design, and packaging, forms a major part of Taiwan's IT industry. Due to its strong capabilities in OEM wafer manufacturing and a complete industry supply chain, Taiwan has been able to distinguish itself as a leading microchip manufacturer and dominate the global marketplace. Taiwan’s semiconductor sector accounted for US$115 billion, around 20 percent of the global semiconductor industry. In sectors such as foundry operations, Taiwanese companies account for 50 percent of the world market, with Taiwan Semiconductor Manufacturing Company (TSMC) the biggest player in the foundry market.
The Chinese semiconductor industry, including integrated circuit design and manufacturing, forms a major part of mainland China's information technology industry.
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